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Old 07-16-2023, 10:27 PM   #1
brandster
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Castle nut on upper ball joint

I bought a cheap-o upper ball joint (for 72 C10 suspension K6124 ball joint) and the castle nut has way to much solid part before you get to the gaps in the nut, so could not get the cotter pin in before nut was to far in. Does anyone happen to have a picture of the castle nut that comes with a better brand (Moog K6124 upper)? Thanks.
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Last edited by brandster; 07-17-2023 at 10:04 AM.
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Old 07-16-2023, 11:34 PM   #2
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Re: Castle nut on upper ball joint

Quote:
Originally Posted by brandster View Post
I bought a cheap-o upper ball joint (for 72 C10 suspension K6124 ball joint) and the castle nut has way to much solid part before you get to the gaps in the nut, so could not get the cotter pin in before nut was to far in. Does anyone happen to have a picture of the castle nut that comes with a better brand (Moog K6124 upper)? Thanks.
Is the new ball joint fully seated? Most ball joints I've used, if not all have had threads extending well past the end of the nut much like the lower ball joint I see I'm the pic
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Old 07-17-2023, 09:42 AM   #3
brandster
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Re: Castle nut on upper ball joint

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Is the new ball joint fully seated? Most ball joints I've used, if not all have had threads extending well past the end of the nut much like the lower ball joint I see I'm the pic
Yes, it is fully seated. It just seems like the castle nut is taller (at least by an 8th of an inch) than other upper ball joint castle nuts, but I don't have my original ball joints/castle nuts to compare too, so I was curious to see the size of other upper ball joint castle nuts.

Last edited by brandster; 07-17-2023 at 09:55 AM.
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Old 07-17-2023, 10:44 AM   #4
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Re: Castle nut on upper ball joint

https://www.mcmaster.com/products/ca.../nut-type~hex/
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Old 07-17-2023, 10:58 AM   #5
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Re: Castle nut on upper ball joint

This is the Moog-K6124 It appears to have a thinner nut but you really cant rely on these pics. I have ran into this problem before and simply ran a drill bit through the semi-open hole once tightened. Orient the hole where you can ream it and install the cotter pin. It should be fine...
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Old 07-17-2023, 11:04 AM   #6
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Re: Castle nut on upper ball joint

Grind or file some metal off the bottom of the nut. (May to too hard for a file) Then run a tap through the nut. If you don't have a tap start the nut upside down and the ball joint stud should repair the thread start enough to get it started.
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Old 07-17-2023, 11:04 AM   #7
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Re: Castle nut on upper ball joint

Ok, thanks for the info guys. It is hard to tell by illustration pictures (if its the actual model number show) in product pictures, so thats why I was curious if anyone had an actual picture of their upper ball joint castle nut on a 72 C10. I went ahead and ordered moog upper ball joints like I should have to begin with, hopefully that fixes the issue. The cheap route isn't always the cheap route!
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Old 07-17-2023, 02:26 PM   #8
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Re: Castle nut on upper ball joint

Agree that ball joint don't look right, I fear you're solving the wrong problem here.
What did you mean by: "could not get the cotter pin in before nut was to far in"

Cheapy generics I got with CPP kit and I could put another nut on the open threads
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Old 07-17-2023, 02:35 PM   #9
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Re: Castle nut on upper ball joint

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Agree that ball joint don't look right, I fear you're solving the wrong problem here.
What did you mean by: "could not get the cotter pin in before nut was to far in"

Cheapy generics I got with CPP kit and I could put another nut on the open threads
My Castle nut is twice as tall as the castle nut you have on your upper ball joint. Thats the problem im referring to. Other upper ball joint castle nuts seem to be shorter.
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Old 07-17-2023, 03:02 PM   #10
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Re: Castle nut on upper ball joint

and all other ball joints come with longer studs too?
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Old 07-17-2023, 04:48 PM   #11
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Re: Castle nut on upper ball joint

I have ran into this issue before. Sometimes the cotter sits on top the nut and sometimes it seems not to go on far enough. When it's to low I add washers. Too high and I grind the nut. In the old days they had standards. Now it's anything goes as long is it costs less. Of course it's possible you have a taper that doesn't match the spindle. It has to come apart to inspect for that scenario.
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Old 07-19-2023, 03:38 PM   #12
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Re: Castle nut on upper ball joint

You could do what my old mechanic did and weld that castle nut on there. Speaking to other mechanics, this guy is famous for welding all kinds of crap that shouldn't be welded.
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Old 07-19-2023, 04:55 PM   #13
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Re: Castle nut on upper ball joint

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You could do what my old mechanic did and weld that castle nut on there. Speaking to other mechanics, this guy is famous for welding all kinds of crap that shouldn't be welded.
I guess he didn't care if it came back for repeat business? Just making extra work for someone else. My ex- brother-in-law did stuff like that.
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Old 07-19-2023, 10:08 PM   #14
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Re: Castle nut on upper ball joint

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I guess he didn't care if it came back for repeat business? Just making extra work for someone else. My ex- brother-in-law did stuff like that.
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Old 07-20-2023, 12:27 AM   #15
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Re: Castle nut on upper ball joint

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You could do what my old mechanic did and weld that castle nut on there. Speaking to other mechanics, this guy is famous for welding all kinds of crap that shouldn't be welded.
Rivian uses threadlocker, and they only work loose some of the time ;-)
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Old 07-20-2023, 07:03 AM   #16
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Re: Castle nut on upper ball joint

For your reference, here is a picture of my ball joints installed. I used the Mevotech 6124 ball joint from Rock Auto. I do recall having a hard time getting the cotter pin in, but it did eventually go through without any modification. My thought at the time was that the drop spindle I had was thicker than the stock spindle, but I never actually measured it. It does appear that the stud is shorter on these than on some of the other photos posted here.

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Old 07-20-2023, 09:09 AM   #17
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Re: Castle nut on upper ball joint

Here s a pic of a Moog K6124 on my bench along with a pic of the upper current on my 72. The nut your new Moog K6124 will come with should be thinner than that nut you were working with originally.

Not sure why the pics will not display. They do on my phone. Im new lol. You should be set when you get the Moog though.




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Old 07-20-2023, 09:27 AM   #18
brandster
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Re: Castle nut on upper ball joint

Thanks for all of the pictures. I did order and install the Moog K6124, worked out great with no issues.
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