The 1947 - Present Chevrolet & GMC Truck Message Board Network







Register or Log In To remove these advertisements.

Go Back   The 1947 - Present Chevrolet & GMC Truck Message Board Network > General Truck Forums > All 4x4 Tech & Off Roading

Web 67-72chevytrucks.com


Reply
 
Thread Tools Display Modes
Old 09-20-2024, 03:05 PM   #1
Short 3/4
Registered User
 
Join Date: Jan 2017
Location: Los Osos Ca
Posts: 554
Assessing two T221 cases

I need to reseal my leaky T221 transfer case that I had completely rebuilt in the past using the parts from a couple different cases plus some parts off of eBay. It works okay, other than of course being very loud (probably not helped by the mismatched gears). A few years after I rebuilt it I came across another case from what looked to be a very original truck being parted out. I had high hopes for this case, as the transmission out of the same truck was one of the tightest SM420’s I’ve ever driven. I installed the new case long enough to verify it worked, then removed it and put it on the shelf as a spare.

I’m now in the process of deciding which case to put some time and money into. In the pictures the previously rebuilt case is the one marked 65. The newer to me one is marked 66.

My initial assessment shows both having slop in the input shaft. One is about 1/8” while the other is around 3/32”. What is considered acceptable? There is side to side movement of the gears on the counter shaft. One is .010” and the other is .030”. What is considered acceptable, and how is it adjusted? It also appears the gear on the 66 countershaft is installed backwards. What other things should I be looking at? The gears in both cases look to be in good condition.

Of course any discussion of 221 cases is not complete without asking about parts sources. I know seals and bearings are easy, but how about hard parts. Any companies or members parting out cases?

Thanks for any help and advice
Tom
__________________
65 short stepside K10
292-SM420-T221
8 lug closed D44 front
NoSpin HO72 4.10 rear

Last edited by Short 3/4; 09-20-2024 at 07:35 PM.
Short 3/4 is offline   Reply With Quote
Old 09-20-2024, 03:25 PM   #2
Short 3/4
Registered User
 
Join Date: Jan 2017
Location: Los Osos Ca
Posts: 554
Re: Assessing two T221 cases

Here’s the pictures
Attached Images
    
__________________
65 short stepside K10
292-SM420-T221
8 lug closed D44 front
NoSpin HO72 4.10 rear
Short 3/4 is offline   Reply With Quote
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 07:16 PM.


Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
Copyright 1997-2022 67-72chevytrucks.com