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Old 10-08-2004, 02:37 PM   #1
atcavage
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major clutch linkage problems

Today as I was going to class, I slowed down to stop and the clutch dropped to the floor. It wouldn't come up and the shifter locked up. Predicitibly it stalled, but I managed to get the shifter free and shifting normally. I got it in neutral and it ran, but Campus Police had to push me out of traffic and into the parking lot. Tow truck driver was very nice, and he thought that the clutch return spring broke, and/or the cable. The clutch has been groaning in the past, but a little oil fixed that. I don't know if that had anything to do with it. I can pull the clutch up by hand, and it says up, but if I push it it falls back to the floor. I did have a really stiff clutch, any ideas? I want a clue before I have to have it towed to a shop. Thanks.
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Last edited by atcavage; 10-08-2004 at 03:42 PM.
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Old 10-08-2004, 02:50 PM   #2
DMNCLNR
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Did you check the shift rod? It connects to the arm that goes inside the bell housing. Mine used to come off peroidically. If you check there, and its all together, have someone push the clutch in, sounds like a bent arm, or bad throwout bearing to me!
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Old 10-08-2004, 03:07 PM   #3
atcavage
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I think the connector for the push rod actually broke off, and the fork rod busted. I don't know much about this stuff, so I will take another look. I am going to try and post some pictures so somebody can look and see what's wrong. Thank God for AAA.
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Old 10-08-2004, 08:47 PM   #4
Longhorn Man
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I have seen the Z bar break on more than one truck.
Did it go with a pop or bang...or was it quiet when it went?
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Old 10-08-2004, 09:49 PM   #5
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it sounds like your Z bar balls got dry & siezed up. then the bar broke. am I close? where are you from? I have the whole shebang from my 68 250 if you are anywhere close to me & interested. otherwise try the dealer. you may be suprised.
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Old 10-08-2004, 10:27 PM   #6
mr402
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I've had a few problem with the rod that goes from the clutch pedal down to the Z bar. When ever it came loose it did exaclty as you describe. Finally fixed it with some stainless washers and a hitch pin.
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Old 10-08-2004, 10:35 PM   #7
Brainchild
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A little grease on the ends of the linkages goes a long way against preventing this type of thing next time.Metal to metal somethings gonna give eventually
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Old 10-08-2004, 11:50 PM   #8
68w/sbc406
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one of the balls broke off of the frame mount on mine. i just welded it back up and added new grease and "OH" rings. worked fine after that
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Old 10-09-2004, 02:12 AM   #9
jimfulco
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Bypass the clutch idiot-switch & learn to dry-shift. It's way cheaper than a tow truck.
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Old 10-09-2004, 03:46 AM   #10
'68OrangeSunshine
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Quote:
Originally Posted by 68C15
it sounds like your Z bar balls got dry & siezed up. then the bar broke. am I close? where are you from? I have the whole shebang from my 68 250 if you are anywhere close to me & interested. otherwise try the dealer. you may be suprised.
FYI, the L6 and V8 Z-bars are different.
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Old 10-09-2004, 06:32 AM   #11
'68OrangeSunshine
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Quote:
Originally Posted by Putter
If I may jump in for a second....How are they different? I am about to go V-8 but will be keeping my 3-speed a little while longer. What all has to be changed out? Thanks.
I think the L6 Z-bar is about 1-1/2" wider. I'd need a day off to measure the Z-bars on my 292 and 350 trucks. The tubular part is the same diameter, but longer on one of them. I think the "ears" (levers) are the same length and at the same angles, but this is another dimension to look at. The L6 uses a straighter (upper) clutch (push) rod. The V8 clutch push rod has a 30 degree bend to it. The (lower) clutch (fork) rod is the same. The frame side Z-bar pivot ball is the same, but the V8 requires a ballstud threaded into the block, whereas the L6 has a strap iron bracket (w/ attached ballstud) that bolts onto the inline block w/2 3/8" bolts. Otherwise they're the same.
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Old 10-09-2004, 08:55 AM   #12
Putter
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If I may jump in for a second....How are they different? I am about to go V-8 but will be keeping my 3-speed a little while longer. What all has to be changed out? Thanks.
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Old 10-09-2004, 09:26 AM   #13
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Quote:
Originally Posted by Putter
If I may jump in for a second....How are they different? I am about to go V-8 but will be keeping my 3-speed a little while longer. What all has to be changed out? Thanks.
Depends upon where you locate the V8. When put in the factory (forward) position, the entire linkage changes.

This includes:

1. rod thru firewall to clutch pedal
2. z-bar frame bracket
3. z-bar
4. engine ball stud/bracket

The only item that may not change is the rod to the clutch fork.

I've done this exact swap. Once you have all the factory correct parts and have the engine in the factory position, there is zero fabrication or other headaches to deal with.

That is not to say you can't engineer something from the parts you have and have a working reliable linkage.
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Currently on or near the homestead:

67 Chevy SWB 2WD stepside 350/3 on tree (Pat's)
67 GMC SWB 2WD Fleet 402/auto (Brian's under construction)
67 Chevy 3/4 ton 2WD 402/auto (Business Hauler)
67 Chevy 1 ton dually 2WD 396/4 speed (Former business hauler, Needs TLC)
68 Chevy 1/2 ton Suburban 2WD 250 six/3 on tree (Brian's Needs TLC)
70 Chevy 3/4 ton 4WD 350/4 speed (Pat's - Disguised as a 68 GMC)
71 Chevy SWB stepside (Crushed by tree - parts donor)
72 Chevy 3/4 ton 4WD (Parts donor)
72 Chevy 3/4 ton 4WD Suburban (Parts Donor)
72 GMC 3/4 ton 4WD 292 six/4 speed (Mine - Disguised as a 67 GMC)
81 GMC 4WD Dually Dump Body 350/4 speed (Business Hauler)
82 Camaro Z/28 355/Super T-10 (Pat's toy)
93 Caprice 9C1 (Brian's Cop Car)
02 Toyota Camry (Reliable but a souless steel and plastic hulk)
2011 2SS RS Camaro M6 Factory Hurst Shifter

Maybe I need to sell some of this crap

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