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Old 08-08-2007, 01:06 AM   #1
Frizzle Fry
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

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Originally Posted by lownfast View Post
this is probably the best thread i have ever subscribed to!! keep up the good work. this gives me hope for my k5 project
That's quite a compliment. Thank you.


I FINALLY got the hidden hinges functional. It wasn't that it was a lot of head scratching, it was just a LOT of work! Had to drill 64 holes, yes six-four, and tap 20. There was multi layered metal to cut and drill with weird internal angles that wanted to push the bits to the side or break them...

I was starting to doubt if this was really worth doing but now I'm a believer.

Here's some pics of the driver's side:












Mounted...


and it works



Last edited by Frizzle Fry; 08-08-2007 at 01:20 AM.
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Old 08-10-2016, 10:05 AM   #2
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

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and it works
You couldn't have a better place to put two tubes in for securing a canopy for tailgating.
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Old 08-08-2007, 01:08 AM   #3
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

More:
















I still need to replaced the hinge pins to tighten these old hinges up and make some adjustments but overall they work as planned. Check out this video:


Last edited by Frizzle Fry; 08-08-2007 at 01:17 AM.
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Old 08-08-2007, 02:45 AM   #4
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

Nice. Have you thought about a hinge cover for the inside?
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Old 08-08-2007, 09:37 AM   #5
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

That is sweet!
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Old 08-08-2007, 10:27 AM   #6
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

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Nice. Have you thought about a hinge cover for the inside?
Why would I want do cover those beauties??? Yes I have... I know I just moved the ugly from the outside to the inside But I think they'll look good once they are all powdercoated or chromed. I'm also going to box in the top and bottom of those brackets I made.
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Old 08-08-2007, 02:34 PM   #7
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

Dude, that would be killer with a linear acuator.

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Old 08-09-2007, 12:00 AM   #8
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

Are you still doing away with the lower gate and making a full hatch, or did I miss that discussion?
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Old 08-09-2007, 01:36 AM   #9
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

Frizzle Fry the Fabricating Freak!
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Old 08-09-2007, 01:36 AM   #10
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

Yea, he is. One small step for Mike, one gaint leap for the Tahoe!

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Old 08-09-2007, 03:13 PM   #11
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

You cannot stop it
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Old 08-09-2007, 05:12 PM   #12
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

Video
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Old 08-10-2007, 12:30 AM   #13
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

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Video
Totally!
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Old 08-13-2007, 03:01 AM   #14
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

Ya those hinges worked out pretty well... but... they were still over 40 years old so they were a little sloppy. Since there are no "rebuild kits" available for these I made my own.

These hinges have two different sized pins in them; the big ones are 5/16" and the small ones are 1/4". It seems like the 5/16" pins are harder than the 1/4" pins because the big ones showed no wear while the small ones were clearly worn.

What I did was to make brass bushings/sleeves from 1/32" sheet and replace the 1/4" pins with 1/4" brass rod. I bored the 1/4" holes out to 5/16" and the 5/16" holes out to 3/8" (add 1/16" to each).

These hinges now have ZERO slop!

Here's some pics (camera died after these) :



















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Old 08-13-2007, 08:37 AM   #15
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

Nicely done, just wondering though, did you check with the local hardware store to see what bushings they had in stock? I've done this a few times and was able to just buy the bushings I needed, then cut to the length I wanted.
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Old 08-13-2007, 10:34 AM   #16
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

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Nicely done, just wondering though, did you check with the local hardware store to see what bushings they had in stock? I've done this a few times and was able to just buy the bushings I needed, then cut to the length I wanted.
'Tis true. They have a pretty good selection. Good work though- very crafty!
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Old 08-13-2007, 12:41 PM   #17
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

I see, I get all the good suggestions after the fact
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Old 08-13-2007, 12:55 PM   #18
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

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I see, I get all the good suggestions after the fact
Glad I could help with my new hindsight binoculars.
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Old 08-14-2007, 02:43 AM   #19
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

FINALLY, the big payoff The whole reason for getting into this hinge deal in the first place. I think it was worth it:

















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Old 08-14-2007, 02:47 AM   #20
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

...





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Old 08-14-2007, 02:47 AM   #21
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

and the before and after comparo:



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Old 08-14-2007, 07:03 AM   #22
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

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and the before and after comparo:



Looks great FF! Your tempting me to change mine.............. . Now, what are you going to do with those ugly tail lights.......................
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Old 08-14-2007, 07:23 PM   #23
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

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Now, what are you going to do with those ugly tail lights.
You've seen some of this but I'll go ahead and post what I've been playing with... Since you asked

















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Old 08-14-2007, 07:07 PM   #24
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

I knew I had to shorten the rack, but to take 20" out of it like I did the truck wouldn't have looked right. So I played with proportions in PS and came up with a 10" reduction (5" from each end).

Here's the proof


I mounted it slightly aft of the OG rear mounting holes. Each "leg" has two bolts and I ended up putting the forward bolt of the rear legs in the rear-most OG hole. Then marked and drilled for the rest.

The front ends up forward of the OG front position and rear slightly aft of OG. Here it is:




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Old 08-14-2007, 07:09 PM   #25
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*

...and the comparo:


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