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08-08-2007, 01:06 AM | #1 | |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
Quote:
I FINALLY got the hidden hinges functional. It wasn't that it was a lot of head scratching, it was just a LOT of work! Had to drill 64 holes, yes six-four, and tap 20. There was multi layered metal to cut and drill with weird internal angles that wanted to push the bits to the side or break them... I was starting to doubt if this was really worth doing but now I'm a believer. Here's some pics of the driver's side: Mounted... and it works Last edited by Frizzle Fry; 08-08-2007 at 01:20 AM. |
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08-10-2016, 10:05 AM | #2 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
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08-08-2007, 01:08 AM | #3 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
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I still need to replaced the hinge pins to tighten these old hinges up and make some adjustments but overall they work as planned. Check out this video: Last edited by Frizzle Fry; 08-08-2007 at 01:17 AM. |
08-08-2007, 02:45 AM | #4 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
Nice. Have you thought about a hinge cover for the inside?
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08-08-2007, 09:37 AM | #5 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
That is sweet!
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08-08-2007, 10:27 AM | #6 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
Why would I want do cover those beauties??? Yes I have... I know I just moved the ugly from the outside to the inside But I think they'll look good once they are all powdercoated or chromed. I'm also going to box in the top and bottom of those brackets I made.
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08-08-2007, 02:34 PM | #7 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
Dude, that would be killer with a linear acuator.
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08-09-2007, 12:00 AM | #8 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
Are you still doing away with the lower gate and making a full hatch, or did I miss that discussion?
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08-09-2007, 01:36 AM | #9 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
Frizzle Fry the Fabricating Freak!
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08-09-2007, 01:36 AM | #10 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
Yea, he is. One small step for Mike, one gaint leap for the Tahoe!
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08-09-2007, 03:13 PM | #11 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
You cannot stop it
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08-09-2007, 05:12 PM | #12 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
Video
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08-10-2007, 12:30 AM | #13 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
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08-13-2007, 03:01 AM | #14 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
Ya those hinges worked out pretty well... but... they were still over 40 years old so they were a little sloppy. Since there are no "rebuild kits" available for these I made my own.
These hinges have two different sized pins in them; the big ones are 5/16" and the small ones are 1/4". It seems like the 5/16" pins are harder than the 1/4" pins because the big ones showed no wear while the small ones were clearly worn. What I did was to make brass bushings/sleeves from 1/32" sheet and replace the 1/4" pins with 1/4" brass rod. I bored the 1/4" holes out to 5/16" and the 5/16" holes out to 3/8" (add 1/16" to each). These hinges now have ZERO slop! Here's some pics (camera died after these) : |
08-13-2007, 08:37 AM | #15 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
Nicely done, just wondering though, did you check with the local hardware store to see what bushings they had in stock? I've done this a few times and was able to just buy the bushings I needed, then cut to the length I wanted.
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08-13-2007, 10:34 AM | #16 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
'Tis true. They have a pretty good selection. Good work though- very crafty!
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08-13-2007, 12:41 PM | #17 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
I see, I get all the good suggestions after the fact
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08-13-2007, 12:55 PM | #18 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
Glad I could help with my new hindsight binoculars.
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08-14-2007, 02:43 AM | #19 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
FINALLY, the big payoff The whole reason for getting into this hinge deal in the first place. I think it was worth it:
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08-14-2007, 02:47 AM | #20 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
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08-14-2007, 02:47 AM | #21 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
and the before and after comparo:
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08-14-2007, 07:03 AM | #22 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
Looks great FF! Your tempting me to change mine.............. . Now, what are you going to do with those ugly tail lights.......................
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08-14-2007, 07:23 PM | #23 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
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08-14-2007, 07:07 PM | #24 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
I knew I had to shorten the rack, but to take 20" out of it like I did the truck wouldn't have looked right. So I played with proportions in PS and came up with a 10" reduction (5" from each end).
Here's the proof I mounted it slightly aft of the OG rear mounting holes. Each "leg" has two bolts and I ended up putting the forward bolt of the rear legs in the rear-most OG hole. Then marked and drilled for the rest. The front ends up forward of the OG front position and rear slightly aft of OG. Here it is: |
08-14-2007, 07:09 PM | #25 |
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Re: Joined the Short Wheelbase Club *69 Tahoe Project*
...and the comparo:
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