48 Burb, bagged, 5.3, 20 year wait

[Advanced Design]

While we've been busy on the home front, LJ Customs and Blasting has been making good progress on the Suburban. He does really nice work and is worth checking out on FaceBook.

[Advanced Design]

Originally Posted by joedoh

that is no kidding. not to dampen the mood but I talked about working on cars in my dads eulogy.

Yeah I get it. Cars and working on them has been a huge part of my life since Dad taught me to gap and replace spark plugs when I was 8 years old.

[GAc10boy]

Killer progress!

[oldman3]

Doug, looking good there buddy...Jim

[Iceburgh]

Outstanding metal work

[youngrodder]

Looks great Doug....I dig seeing the metal work. Oh its also nice to see others worried about my progress.....ha ha

Marc

[Tikal48]

Awesome work on the firewall! You have my curiosity up with the part on the fixture. You show it on a skeleton fixture, with a ball peen hammer tactfully sitting on top, but I assume that it was actually formed with an English Wheel?

[Advanced Design]

Originally Posted by Tikal48

Awesome work on the firewall! You have my curiosity up with the part on the fixture. You show it on a skeleton fixture, with a ball peen hammer tactfully sitting on top, but I assume that it was actually formed with an English Wheel?

Thanks, like I mentioned, LJ customs and Blasting handled this metal work. I checked with Luke and he actually made the recess by shrinking the edges using the big hammer shown below. You can see the waffling at the edges in the first picture. Then he planished for smoothness.

Search LJ Customs and Blasting on Facebook to see his work.

[Advanced Design]

The firewall came out really nice.

[Advanced Design]

Peek inside.

[Advanced Design]

Made sure there was room for AC using the Vintage Air hollow evaporator. Very light making installation fabrication a little easier.

[bowtieguy79]

Nice progress! I need to venture down there and see it in person!

[RockinKees]

That's some nice metalwork!
Haven't looked at others projects in a while, have some carching up to do.
You are making nice progress Doug!!

[joedoh]

wow outstanding progress!

[rkn463]

Hey Doug, I haven't seen any updates here lately, is everything OK?

-Richard

[Advanced Design]

Hey Richard.....Thanks for checking in. All is OK, and we've been busy with other warm weather outside projects.

The Burb did come home in July and has been hanging out waiting on me.

[Advanced Design]

One important event we had going was our daughters wedding out in PA.

[Advanced Design]

So while we were out in PA I headed over to Iceburgh's place for advice on Burb building. Jim and his father in law are great guys and very nice. Really appreciated our brief time together. Plus the Burb is really nice! Drool!

Jim's advice was to keep building, get the Burb done and move on to the next project. He picked up a really nice 1960 shown here!

Thanks again Iceburgh!

Planning to get back on the Burb soon and will update when something worthy gets done!

[99 to Life]

congrats, out in PA hey!!!!!! my neighborhood. beautiful scenery.

[oldman3]

Doug, congrats on daughters marriage....Jim

[oldman3]

Whoa, never seen something like that...Jim

[Advanced Design]

Originally Posted by oldman3

Whoa, never seen something like that...Jim

Me neither Jim.

Originally Posted by joedoh

what the heck? did he powder coat and loosen the axle joint? inquiring minds need the story!





I feel the same way about spiders. everyone freaks out and says "agggghhh burn it with fiiiyyyeeerrrr" and I just scoop them up and put them out. education is the right way to handle it, taught my girls catch and release, when my oldest was 9 she brought me a jar of bees. they werent even mad, just confused. I even stopped a guys foot from smashing a jumping spider that popped out to see what all the noise was when I was cutting some old metal. he jumped on my hand (the spider, not the guy) and walked around then popped off somewhere.

The rear was painted. Good idea on the powder and heat possibly causing the problem.
Our daughter is the same about spiders...catch and release. Wife is more the scream and stomp group.

Originally Posted by reaper71

Dang Doug!!
reminds me of "Johns" 8" ford that blew apart awhile back.

Mark...

Mark, I was thinking of your story when looking at the pics...and trying to figure out what happened.

Originally Posted by mongocanfly

Wow..never seen that happen to a rearend..heard about it happening but never seen it...any idea of what caused it? That's a nice wagon btw..and congrats on the wedding..

Thanks mongo. It was a great wedding. The wagon came from Cali and is pretty solid. We have some ideas on what happened that I will speculate on below.

Originally Posted by SSABMUD

Holy crap! This is why I stick with the 9". They are pretty strong.

They are...and pretty sure a 9" is going back in.

Originally Posted by lower50's

Wow what happened? That's one long trail of death.

That's what we've been wondering. Friends reported it sounded like a grenade going off at a steady cruise speed. Fairly high speed though. The rear was just rebuilt with new gears, diff case, bearings by a guy who specializes in rear ends in WI. I expected something like the pinion shaft bolt broke and ran between the pinion and ring gear. Or a diff bearing cap came loose, or loose pinion nut. None of the typical contributers were noted.

Another friend with a long and strong auto service engineering background is theorizing the drive shaft (newly manufactured) failed at high speed. The length and weight caused it to begin whipping, contacting the ground leading to the failure. Driveshaft jammed to the ground, prying the pinion up and back, leading to the housing failure. He advised if the rear locked first, the driveshaft would have twisted rather than bent.

He might have a point. There are three fresh gouges in the road evident before the oil was spread over the surface. So, possible he is right...he makes a compelling case.

[bowtieguy79]

Originally Posted by Advanced Design

Another friend with a long and strong auto service engineering background is theorizing the drive shaft (newly manufactured) failed at high speed. The length and weight caused it to begin whipping, contacting the ground leading to the failure. Driveshaft jammed to the ground, prying the pinion up and back, leading to the housing failure. He advised if the rear locked first, the driveshaft would have twisted rather than bent.

He might have a point. There are three fresh gouges in the road evident before the oil was spread over the surface. So, possible he is right...he makes a compelling case.

To me that sounds like a good Failure Analysis. Drive Shaft being the cause, with evidence on the road, axle and trans resulting failure. A good write up and photos sent to the driveshaft company may result in compensation.

Best of luck to your buddy, that is a killer wagon, I've always liked it.

[lower50's]

That theory makes sense. Was there any other damage to the car? Glad they got pulled over safely.

[Advanced Design]

Originally Posted by bowtieguy79

To me that sounds like a good Failure Analysis. Drive Shaft being the cause, with evidence on the road, axle and trans resulting failure. A good write up and photos sent to the driveshaft company may result in compensation.

Best of luck to your buddy, that is a killer wagon, I've always liked it.

Thanks Brad, my engineer buddy is pretty precise and thorough....and it is a theory. Probably accurate though not 100% positive. A local guy with a driveshaft business made it and my car owning friend probably won't press him on it. He was dreaming of doing this build 5 years ago and being so close with the setback is a little disheartening for him.

Originally Posted by RockinKees

First congratz on your daughters wedding!!

Second, nice pics!!!

Third, that was quite a road rage, to damage all that!
Never seen that before...

Thanks Kees, we ended up with many nice wedding pics.
Yeah, the car seemed angry with the road for sure. Hope you finished the install on your transmission ok!

Originally Posted by lower50's

That theory makes sense. Was there any other damage to the car? Glad they got pulled over safely.

Lowers, the floor pan on the car near the trans was pretty beat up. Other than that, and broken replaceable parts, the car was ok. You are so right on them getting pulled over and stopped safely. If the left axle wasn't held in place by the rear cover, the car could have rolled.

Originally Posted by MIKESAD50

WOW! Never seen that kind or destruction. Do you know if the driveshaft was on the edge of being to long for a one piece?

Mike, the original driveshaft was a little longer than this one. My service engineer background friend advised the 3" shaft diameter was too small for the 55 inch length. Factory was 3 1/4". And heavy wall tubing contributed to the issue as well.

Here the rear cover is holding the axle tube in.