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Old 12-15-2009, 02:12 AM   #101
highperf4x4
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Re: Project '66 Dirtrod: K-30 Extended Cab

What did you punch those holes with?
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Old 12-15-2009, 02:48 AM   #102
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Re: Project '66 Dirtrod: K-30 Extended Cab

Hole saw and dimple dies...
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Old 12-15-2009, 03:14 AM   #103
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Re: Project '66 Dirtrod: K-30 Extended Cab

I LOVE it! Great effect!
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Old 12-15-2009, 05:50 PM   #104
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Re: Project '66 Dirtrod: K-30 Extended Cab

Sweet idea!
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Old 12-16-2009, 12:35 AM   #105
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Re: Project '66 Dirtrod: K-30 Extended Cab

Good work man!
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Old 12-16-2009, 01:13 AM   #106
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Re: Project '66 Dirtrod: K-30 Extended Cab

Awesome work!! I'm lovin' the details.
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Old 12-16-2009, 11:51 AM   #107
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Re: Project '66 Dirtrod: K-30 Extended Cab

WOW
very nice progress!!!
this thing is gonna be AMAZING!!

how did you guys cut these holes?
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Old 12-16-2009, 08:25 PM   #108
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Re: Project '66 Dirtrod: K-30 Extended Cab

Thanks for the feedback guys! Unfortunately my comp is messed up so I can't get pics up just yet. But to answer your question Joe, we used a series of hole saws.
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Old 12-16-2009, 08:45 PM   #109
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Re: Project '66 Dirtrod: K-30 Extended Cab

Those holes look really clean for hole saws, I'm guessing you used a drill press huh? Looks very cool!!

Oh and I'm glad you found the GMC stuff you were looking for

I would love some dimple dies, but those things are super spendy.
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Last edited by joe231; 12-16-2009 at 08:51 PM.
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Old 12-17-2009, 12:38 AM   #110
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Re: Project '66 Dirtrod: K-30 Extended Cab

Not if you know where to look. There is a seller on ebay that sells 7pc sets for reasonable. They're only 1018 steel but I've heard good reports on these. They have smaller sets also. Wish I had known about these guys before I bought mine.

http://cgi.ebay.com/ebaymotors/Custo...motiveQ5fTools

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Originally Posted by joe231 View Post
Those holes look really clean for hole saws, I'm guessing you used a drill press huh? Looks very cool!!

Oh and I'm glad you found the GMC stuff you were looking for

I would love some dimple dies, but those things are super spendy.
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Old 12-17-2009, 12:47 AM   #111
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Re: Project '66 Dirtrod: K-30 Extended Cab

Thanks for the link!
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Old 12-17-2009, 01:03 AM   #112
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Re: Project '66 Dirtrod: K-30 Extended Cab

Yep, we got ours from Barbed Wire Off Road. Talk to Leah...great to work with. She talked us into the 4140 7 pc. drilled version, which works really well for what you can't get to the press.
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Old 12-17-2009, 01:28 AM   #113
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Re: Project '66 Dirtrod: K-30 Extended Cab



thanks for the link John!!
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Old 12-17-2009, 01:32 AM   #114
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Re: Project '66 Dirtrod: K-30 Extended Cab

No problem Joe

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thanks for the link John!!
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Old 12-17-2009, 01:48 AM   #115
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Re: Project '66 Dirtrod: K-30 Extended Cab

Good stuff...

903-866-2006 for Leah @ Barbed Wire Off Road (Mosely Machine) if you want to bypass Ebay to get them.
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Old 12-17-2009, 01:52 AM   #116
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Re: Project '66 Dirtrod: K-30 Extended Cab

Cool
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Old 12-19-2009, 09:57 PM   #117
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Re: Project '66 Dirtrod: K-30 Extended Cab

We have been putting a quite bit of thought into how we wanted to go with the front bumper. We had been throwing the ideas of a pre-runner style bumper and a stock bumper around and we finally decided that since we already had a stock bumper on the GMC we would pull it off and play with ways we could make it work.


It was pretty bent so we decided to play around with it in the press to see how straight we could get it. We also welded up the stock mounting holes to get a cleaner look




After we got her pretty straight we played around and layed out a few holes



We used a holesaw to cut the holes out then used the press and a set of dimple dies to flare the holes

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1966 (Not So) All Original Chevy Custom Trim Suburban
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Old 12-19-2009, 10:38 PM   #118
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Re: Project '66 Dirtrod: K-30 Extended Cab

SUSCRIBED This thing is going to be sa-WEET.
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Old 12-19-2009, 10:57 PM   #119
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Re: Project '66 Dirtrod: K-30 Extended Cab

I love the dimple die stuff, looks so cool!!!!
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Old 12-20-2009, 01:09 PM   #120
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Re: Project '66 Dirtrod: K-30 Extended Cab

Nice work Austin. You and your father are setting the bar pretty high. Thanks for sharing.
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Old 12-20-2009, 03:19 PM   #121
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Re: Project '66 Dirtrod: K-30 Extended Cab

Thanks guys! Here are a few little details on how we mounted it.
We made a couple base plates to mount the bumper to the winch mount and added a couple gussets to hold it in place.



We had planned on one gusset on each side, but after seeing it mounted up we had to do two.

Now comes the part I was excited to see... fitting the fairlead. We mocked it up on the bench, torched out the space, and after sliding it in a couple times we got the fit we wanted.




We now needed recovery points... Like always, we played with a bit of cardboard before we decided on the design we thought would look/work best. We torched them out of some 1"x4" cold rolled and after a bit of smoothing had these...

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Old 12-20-2009, 03:28 PM   #122
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Re: Project '66 Dirtrod: K-30 Extended Cab

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Originally Posted by LILRED66 View Post
Nice work Austin. You and your father are setting the bar pretty high. Thanks for sharing.

Thanks Tony, that means alot to us!
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1958 Chevy 1 ton dually flatbed
My Dad's build thread

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1966 (Not So) All Original Chevy Custom Trim Suburban
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Old 12-29-2009, 07:12 PM   #123
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Re: Project '66 Dirtrod: K-30 Extended Cab

man I love this truck
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Old 12-29-2009, 07:18 PM   #124
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Re: Project '66 Dirtrod: K-30 Extended Cab

What weder are you using to weld this stuff with. Looks good.
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http://67-72chevytrucks.com/vboard/s...d.php?t=572274
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Old 12-30-2009, 01:23 AM   #125
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Re: Project '66 Dirtrod: K-30 Extended Cab

Subscribed. I wish my dad was this active >.<
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