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Old 06-13-2004, 12:24 PM   #1
Classic Heartbeat
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How I get rid of speaker holes!!

I have a realy nice set of 72 doors that are not rusted out, but did have speaker holes cut in them. I had some extra time and a couple of scrap doors to cut up, so I thought what the heck!! It gives me a chance to keep up my practice of welding.... How do you think it turned out? I don't think too bad for a Rooky!! Anyway I thought that I would publish the pictures to show the lesser experienced guys that a little time, patients, welder and a little practice, you could fix simeler problems inexpesivly. WES www.ClassicHeartbeat.com

This first set of pictures show cutting the speaker hole out to make the hole square. I did this because I figured it would be easier to make the patch... If you want you could hold the new metal to the bottom of the hole and trace the new patch though.
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Old 06-13-2004, 12:29 PM   #2
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OOPS posted the pictures in backward order...LOL This group shows spot welding the patch in place. Grinding the welds down, and spot welding the places missed. Then cleaning it up in preperation for the minor filler work it will need.... If I keep doing this maybe some day I will be able to do fillerless work... Well maybe!! WES www.ClassicHeartbeat.com
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Old 06-13-2004, 12:54 PM   #3
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Those magnet things are cool. Nice patch job too.
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Old 06-13-2004, 01:05 PM   #4
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Looking nice WES! Hhhmmmm, I need some scrap metal. . . . . .
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Old 06-13-2004, 01:24 PM   #5
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Thanks guys.. Jason, I have lots of scrap around here... Just come and get it.. WES www.ClassicHeartbeat.com
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Old 06-13-2004, 02:41 PM   #6
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Man that looks familiar , I just did that on both of my doors but traced it out from the back side and repaired round holes. Did u weld it w/ mig & gas ? I used the inner shielded wire because I can't afford the bottle yet .
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Old 06-13-2004, 03:22 PM   #7
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Looks good!
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Old 06-13-2004, 03:59 PM   #8
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Damn that looks great. Im new to welding so I love seeing people post this stuff.
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Old 06-13-2004, 04:36 PM   #9
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If you are doing lots of that type of work you should invest in some of these clamps. They will improve your end results guaranteed.
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Old 06-13-2004, 04:50 PM   #10
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Thanks again guys. Ya, I think the magnets are great! They only cost about $4.00 each at Harbor Freight too!! charlieo, this was done with my Millermatic 175 mig welder. It does have a gas bottle and not flux core wire. Gee_Emm, I am curiouse about your clamps. I saw them on one of your previouse post. Where did you buy them? I would like to check them out. WES www.ClassicHeartbeat.com
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Old 06-13-2004, 04:58 PM   #11
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I got mine on ebay. Eastwood sells a heavier duty version for about 3 times the price but the ones I got work great.
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Old 06-13-2004, 05:01 PM   #12
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I'm sure you'll get many responses as to "where to buy them". I use them also and are available from EASTWOOD (and I'm sure elsewhere). They work great!
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PS: Gotta' send you a pic of the NOS T/L lenses installed on our BURB!!
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Old 06-13-2004, 05:27 PM   #13
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If you don't tell anyone I will show you a picture of another pair that I found... Hehehe!!
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Old 06-13-2004, 06:26 PM   #14
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Also...as far as those sheet metal clamps go, a friend of mine picked up a bunch at Harbor Freight. I have no clue where you'd look in the store, and I'm sure the mental heavyweights behind the counter wouldn't be able to tell you where they are....so you'd have to just hunt for them I suppose.
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Old 06-13-2004, 07:52 PM   #15
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here is another way you might try it
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Old 06-13-2004, 08:04 PM   #16
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Damn garden wolves, thats all they are good for :p
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Old 06-13-2004, 08:54 PM   #17
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Quote:
Originally Posted by CG
here is another way you might try it
LMAO.......Good one CG!!
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Old 06-13-2004, 10:59 PM   #18
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Nice job Wes!. I'll have to get those magnets.
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Old 06-13-2004, 11:24 PM   #19
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Looks Good Wes! CG I've heard of Cat Litter, but not Cat Filler!!! (LOL)
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Old 06-13-2004, 11:34 PM   #20
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Quote:
Originally Posted by WES
Gee_Emm, I am curiouse about your clamps. I saw them on one of your previouse post. Where did you buy them? I would like to check them out.
I just ordered some from Eastwood too. 4 for $30.00! Then just this past week, I was on my weekly stop at Harbor Freight. Back by the welding supplies was a hook with bags of them! 8 of them for $6.00!!!! And they are identical! Absolutely the same! I'll dig out my receipt from work and post the Harbor Freight part number.
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Old 06-13-2004, 11:37 PM   #21
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there use to be a cat here that color(s), but when he left my shop my son changed his color to lime green.........gotta love those rapid fire paintball guns.........
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Old 06-13-2004, 11:42 PM   #22
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I have seen the ones from Eastwood and they have thicker square tubing then the cheapies. I don't think it makes a difference though.
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Old 06-14-2004, 05:44 PM   #23
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I will have to look at the next time that I go to Harbor freight for those clamps. Thanks for letting me know where to find them... Dont show my wife tha picture of the cat filler!! She would fall over if she saw it, the kick me right square in the behind!! It is funny though.... WES www.ClassicHeartbeat.com
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Old 06-14-2004, 06:22 PM   #24
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Looking Great Wes! Gee Emm...how's the Jimmy Progress? Have you posted anymore update pics yet? Keep up the great work both of you!
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Old 06-14-2004, 07:55 PM   #25
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Quote:
Originally Posted by WES
I will have to look at the next time that I go to Harbor freight for those clamps. Thanks for letting me know where to find them.
Here is their part number: #44751, $4.99 for a bag of 8. I did compare them to the ones that I got from Eastwood. The Eastwood's are a little thicker, but I have already used the Harbor Freight ones and they worked perfectly. So I would so save some money and buy them from Harbor Freight.

Here is a link to them on their website:

http://www.harborfreight.com/cpi/cta...emnumber=44751
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