Cab Repair Time. - The 1947 - Present Chevrolet & GMC Truck Message Board Network

skokie · 10-18-2004, 01:04 AM

Well the time has come to get the rusty metal cut out of the cab. I am going to be working on the drivers side. From what I can see the outer rocker panel, kick panel and a 6 inch long / 1 - 1.5 inch wide piece of the floor will need to be cut out and replaced. From what I can see of the inner rockers back side it looks ok but it could be terrible on the other side and I wont really know until I get the outer rocker off. I have the repair panels already and would like to make sure that I am going in the right order. Any tips on this would be greatly appreciated. I will be using a 3 inch cutting wheel and a mig to weld the pieces back in.

Floor pan
Kick panel
Outer rocker
Inner rocker

Thanks.

Spoof · 10-18-2004, 09:50 AM

All I can say is from what I've heard ebfabmans cds are a huge help in cab welding! I'm not touching mine until I get a set from him. Keep us posted whichever route you take, good luck and have fun!

SLS · 10-18-2004, 11:32 AM

I'm in the same boat....needing to replace frt.cab mounts. patch the floors a bit, replace the rockers (inner and outer), and the bottoms of both kick panels. The cab corners were replaced once before I got the truck, and not the best job either (not butt welded, but overlapped) so I might as well do them again too.

I received the ebfabman DVD set a couple of weeks ago and have watched them all the way through. I think it was money well spent and will save me a ton of time in 'figuring out' and 'do overs'. What really got me was that the replacement work was all done with the cab still on the truck.

Check it:

www.ebfabman.com

skokie · 10-18-2004, 07:57 PM

I was looking into ebfabmans dvds and I will most likely get a set. Does anyone have pics of their before and after rocker replacements. kick panel and floor replacements?

Thanks

**lock** · 10-18-2004, 08:27 PM

I bought the videos and they have been a great help. Plus I live near ebfabman and he offered to drop by if I get in trouble. So far things are going real well. Just taking my time and being careful. The videos are a huge help to me. This is my first time doing this type of work and with the videos as a guide, its going well.

Started:

Currently here:

More pics here:

http://iroc-ss.com/c10/cabrepair/index.htm

Brainchild · 10-18-2004, 08:48 PM

Looking good so far.I can see what I have in front of me in the near future,I have to replace both rockers.

djracer · 10-18-2004, 08:54 PM

Lock
your stuff looks good! Does the floor board patch include part ot the kick panel and inner rocker or did you have to put all those pieces together. I have started on allot of the same stuff

c-1072 · 10-18-2004, 09:09 PM

shoot man i just luve rust it gives you the right to realy say ( ya i made it myself )

**lock** · 10-18-2004, 10:20 PM

Quote:

Originally Posted by djracer

Lock
your stuff looks good! Does the floor board patch include part ot the kick panel and inner rocker or did you have to put all those pieces together. I have started on allot of the same stuff

They are all seperate pieces... floor pan has the innner rocker, then kick panel, a pilar and outer rocker are all seperate.

djracer · 10-18-2004, 10:41 PM

Lock
How expensive are the floorboard patch panels?

Nixon · 10-18-2004, 10:55 PM

Skokie,
Got to agree with the other posters. EBFABMAN is the way to go. I got the DVDs and have watched them start to finish. Take a portable DVD player to the shop with you and go step by step with him. He shows you in what order to repair the various panels and even goes so far as to show a couple of places where you have to work two panels back and forth at the same time. In the end, he doesn't even need bondo.
Purchasing those DVDs has kept me from cutting up stuff that doesn't need to be cut and stuff that shouldn't be cut. That equates to dollars I have saved by not screwing up and having to pay out money to fix a problem I caused.

**lock** · 10-18-2004, 11:30 PM

Quote:

Originally Posted by djracer

Lock
How expensive are the floorboard patch panels?

The floor one was $35 locally. It goes all the way to the tranny tunnel. I only used what I needed of it.

10-18-2004, 01:04 AM	#1
skokie Registered User Join Date: Oct 2003 Location: San Jose Ca. Posts: 3,334	Cab Repair Time. Well the time has come to get the rusty metal cut out of the cab. I am going to be working on the drivers side. From what I can see the outer rocker panel, kick panel and a 6 inch long / 1 - 1.5 inch wide piece of the floor will need to be cut out and replaced. From what I can see of the inner rockers back side it looks ok but it could be terrible on the other side and I wont really know until I get the outer rocker off. I have the repair panels already and would like to make sure that I am going in the right order. Any tips on this would be greatly appreciated. I will be using a 3 inch cutting wheel and a mig to weld the pieces back in. Floor pan Kick panel Outer rocker Inner rocker Thanks. __________________ RIP to my son Dylan. 5/17/2002 - 8/18/2018 If you want to know more about rare forms of pediatric cancer or if you want to help fund pediatric cancer research, please check out the website for the non-profit I started. https://slothforpedcancer.org 68 build thread http://67-72chevytrucks.com/vboard/s...d.php?t=223234

10-18-2004, 09:50 AM	#2
Spoof Registered User Join Date: Jul 2000 Location: Victoria,BC, Canada Posts: 1,300	All I can say is from what I've heard ebfabmans cds are a huge help in cab welding! I'm not touching mine until I get a set from him. Keep us posted whichever route you take, good luck and have fun! __________________ 71 GMC 1500 LWB

10-18-2004, 07:57 PM	#4
skokie Registered User Join Date: Oct 2003 Location: San Jose Ca. Posts: 3,334	I was looking into ebfabmans dvds and I will most likely get a set. Does anyone have pics of their before and after rocker replacements. kick panel and floor replacements? Thanks __________________ RIP to my son Dylan. 5/17/2002 - 8/18/2018 If you want to know more about rare forms of pediatric cancer or if you want to help fund pediatric cancer research, please check out the website for the non-profit I started. https://slothforpedcancer.org 68 build thread http://67-72chevytrucks.com/vboard/s...d.php?t=223234

10-18-2004, 08:27 PM	#5
lock Insert funny comment. Join Date: Dec 1999 Location: Concord NC Posts: 621	I bought the videos and they have been a great help. Plus I live near ebfabman and he offered to drop by if I get in trouble. So far things are going real well. Just taking my time and being careful. The videos are a huge help to me. This is my first time doing this type of work and with the videos as a guide, its going well. Started: Currently here: More pics here: http://iroc-ss.com/c10/cabrepair/index.htm __________________ ------------ - Mark -My Build Thread... -68 C10, LT1 - Undergoing Frame off resto -86 IROC-Z T72 turbo 355, M6 -70 Camaro http://www.iroc-ss.com Last edited by lock; 10-18-2004 at 11:33 PM.

10-18-2004, 08:48 PM	#6
Brainchild Still drivin' a Rat Rod Join Date: Sep 2004 Location: Monett Missouri Posts: 4,925	Looking good so far.I can see what I have in front of me in the near future,I have to replace both rockers. __________________ Rusty Member #13872 Instead of saying.....you are a discomfort in the back of my front.....one should be able to say...... you are a pain in the a$# 71 GMC LWB 49 Chevy 85 Chevy G20 Check out my website

10-18-2004, 11:32 AM	#3
SLS Finish the'71..or bust! Join Date: Jun 2003 Location: Nashville, TN. Posts: 441	I'm in the same boat....needing to replace frt.cab mounts. patch the floors a bit, replace the rockers (inner and outer), and the bottoms of both kick panels. The cab corners were replaced once before I got the truck, and not the best job either (not butt welded, but overlapped) so I might as well do them again too. I received the ebfabman DVD set a couple of weeks ago and have watched them all the way through. I think it was money well spent and will save me a ton of time in 'figuring out' and 'do overs'. What really got me was that the replacement work was all done with the cab still on the truck. Check it: www.ebfabman.com

10-18-2004, 08:54 PM	#7
djracer Registered User Join Date: Feb 2001 Location: Wetumpka, Al, U.S. Posts: 8,891	Lock your stuff looks good! Does the floor board patch include part ot the kick panel and inner rocker or did you have to put all those pieces together. I have started on allot of the same stuff Attached Images __________________ Kevin Special Thanks to All who have helped on the TRUCK! My Pass Time Show http://s129.photobucket.com/albums/p...Chapter1-0.mp4 So Far my best Times are: Motor only: 6.44 1/8 @ 104.13 10.39 1/4 @ 125.83 Nitrous Times: 5.785 1/8 @ 118.65 with a 1.336 60ft 9.168 1/4 @ 142.58 with a 250 shot dead out of the hole!

10-18-2004, 09:09 PM	#8
c-1072 Registered User Join Date: Sep 2004 Location: rochester NY Posts: 777	RRRRRRRust shoot man i just luve rust it gives you the right to realy say ( ya i made it myself )

10-18-2004, 10:41 PM	#10
djracer Registered User Join Date: Feb 2001 Location: Wetumpka, Al, U.S. Posts: 8,891	Lock How expensive are the floorboard patch panels? __________________ Kevin Special Thanks to All who have helped on the TRUCK! My Pass Time Show http://s129.photobucket.com/albums/p...Chapter1-0.mp4 So Far my best Times are: Motor only: 6.44 1/8 @ 104.13 10.39 1/4 @ 125.83 Nitrous Times: 5.785 1/8 @ 118.65 with a 1.336 60ft 9.168 1/4 @ 142.58 with a 250 shot dead out of the hole!

10-18-2004, 10:55 PM	#11
Nixon Registered User Join Date: Sep 2004 Location: Burnet, Texas Posts: 53	Skokie, Got to agree with the other posters. EBFABMAN is the way to go. I got the DVDs and have watched them start to finish. Take a portable DVD player to the shop with you and go step by step with him. He shows you in what order to repair the various panels and even goes so far as to show a couple of places where you have to work two panels back and forth at the same time. In the end, he doesn't even need bondo. Purchasing those DVDs has kept me from cutting up stuff that doesn't need to be cut and stuff that shouldn't be cut. That equates to dollars I have saved by not screwing up and having to pay out money to fix a problem I caused. __________________ My girlfriend caught me cheatin on her with another woman and now she's threatening to tell my wife! ____________________________________ 71 Chevy lwb Rough and Ready Baby!!



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