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Old 05-31-2002, 09:32 AM   #1
MikeB
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MIG welder

Just got a MillerMatic 175 welder, along with a bottle of inert gas and spools of .023 and .030 wire. I'm a novice gas welder and wanted to move up a couple steps. Any general comments on using a MIG welder, specifically for sheet metal repairs?
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1969 C10 LWB -- owned for 35 years. 350/TH350, 3.08 posi, 1st Gen Vintage Air, AAW wiring harness, 5-lug conversion, 1985 spindles and brakes.
1982 C10 SWB -- sold
1981 C10 Silverado LWB -- sold, but wish I still had it!
1969 C10 (not the current one) that I bought in the early 1980s. Paid $1200; sold for $1500 a few years later. Just a hint at the appreciation that was coming.
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Old 05-31-2002, 09:58 AM   #2
ebfabman
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You got a good welder there. Just practice a lot on scrap at first.
I find it best to tack sheet metal and not to try to "weld it up" all at once. Try to get a feel for what happens to the metal as you're welding( the expanding and contracting)
I think the best thing you can do when welding sheet metal is take you time, don't try to do a "bunch of welding" all at once.
If you have some junk fenders try cutting them apart and welding them back together. Make sure the metal you are welding is nice and clean, no paint or rust.

Keep practicing and let us know how you're coming along......eb
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Old 05-31-2002, 10:28 AM   #3
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Welding is where I run into luck. My father in law is a heavy duty mechanic/ boilermaker/welder. He has been working these 3 trades for the past 20 years, so he feels quite comfortable replacing my rockers and cab corners. Just can't wait to get started now.
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Old 05-31-2002, 12:05 PM   #4
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Get something to practice on. I built a Smoker on wheels. Maybe a motorcycle trailer? Then get an old hood or fender and cut it up and weld it back together. Spend some money on WAY more clamps than you think you need. Anything less than 1/8" you'll have no problems with .023 wire, anything thicker I prefer the .030. Good Welder choice IMO. I have a Century 145 that is great for 99% of the stuff I do, but am planning an upgrade to a Century 250. (60% duty cycle at 225!)
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Old 05-31-2002, 01:07 PM   #5
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PRACTICE PRACTICE PRACTICE. O YEA AND UMMMM PATIENTS
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Old 05-31-2002, 01:28 PM   #6
71Chev
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I highly recommend an Auto darkening Helmet. That alone will improve your welds. It did mine, and I am still teaching myself to weld.
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Old 05-31-2002, 01:35 PM   #7
MikeB
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Thanks for all the comments. I'll take your advice and pick up an old fender or hood from the junkyard and practice on it.
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1969 C10 LWB -- owned for 35 years. 350/TH350, 3.08 posi, 1st Gen Vintage Air, AAW wiring harness, 5-lug conversion, 1985 spindles and brakes.
1982 C10 SWB -- sold
1981 C10 Silverado LWB -- sold, but wish I still had it!
1969 C10 (not the current one) that I bought in the early 1980s. Paid $1200; sold for $1500 a few years later. Just a hint at the appreciation that was coming.
Retired as a factory automation products salesman.
Worked part-time over the years for an engine builder and a classic car repair shop.
Member here for 24 years! This is the very first car/truck Internet forum I joined. I still used a dial-up modem back then!
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Old 05-31-2002, 11:45 PM   #8
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GREEN -72 Maybe you mean patients by the parts you use to paractice on. It also takes a lot of patience.
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Old 06-01-2002, 07:27 AM   #9
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Don't try and run a bead as you would on thicker metal. Tack it in first, then go back and fill-in between the tacks. Don't weld continuously on one seam. (Metal will expand and get out of shape on you) Weld a little in one spot, and then move to somewhere else and let the previous weld cool. Thin sheet metal will also melt and fall out on you, leaving a larger hole than when you started. Like the others, I highly reccommend practice on another piece of metal compareable to what you are going to weld. Ya might also try welding it in different positions to get a feel for that too. Just take your time, and don't get frustrated.
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Old 06-02-2002, 02:27 PM   #10
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Nice Welder. Wanna trade?
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