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Old 05-07-2008, 08:16 AM   #1
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Expedition IRS...

I know there's been a lot of talk about using an Expedition IRS and inquiries about the pros and cons. I also know there's been at least one 67-72 that's had a custom chassis built with an Expedition IRS out back (pretty sure it's an editor of Sport Truck's project?)

Anyways, I just got done installing one in a 50 Merc. Not quite a truck, but the IRS would definitely cross over nicely. Pretty much all anybody would want to keep would be the center section, the axles, the hubs, and the brakes. I don't think the rest of the components would be easily incorporated.

I went ahead and did some fabricted control arms, and spindles this time around, but will deinitely do tubular arms on the next one. The axles will have to be narrowed for this application, but they should work nicely on a C10. The differential on this thing is HUGE... I am sure it could handle a ton of torque. It's not the prettiest thing, but for the money I think it's a good IRS candidate.

here's some pics of the merc. chassis...
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Old 05-07-2008, 08:17 AM   #2
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Re: Expidition IRS...

two more...
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Old 05-07-2008, 10:57 AM   #3
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Re: Expidition IRS...

Wow looks great Nathan. iI see you are still coming up with great ideas.
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Old 05-07-2008, 03:22 PM   #4
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Re: Expidition IRS...

That's Artwork!!
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Old 05-07-2008, 06:14 PM   #5
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Re: Expidition IRS...

Very Nice! I bet that would work well in a 427 Cobra kit
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Old 05-07-2008, 08:23 PM   #6
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Re: Expidition IRS...

Those control arms are crazy! Awesome work as always.
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Old 05-07-2008, 10:07 PM   #7
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Re: Expidition IRS...

way cool! Did you make the frame ? if so what front suspension are you running ??
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Old 05-08-2008, 01:48 AM   #8
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Re: Expidition IRS...

Quote:
Originally Posted by LMDGUY View Post
way cool! Did you make the frame ? if so what front suspension are you running ??
It is a custom chassis I built, and I used C4 front suspension with bags... the shockwaves just weren't getting us the extra 1.5" of travel we needed.
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Old 05-08-2008, 07:59 AM   #9
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Re: Expidition IRS...

Quote:
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It is a custom chassis I built, and I used C4 front suspension with bags... the shockwaves just weren't getting us the extra 1.5" of travel we needed.
SWEET!! I have a 64 falcon that Iv been working on but have put at a stand still till my chevy it done.. did a mustang II front end and Im not to happy with the way the crossmeber will be close to the ground. Im gonna look @ other options
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Old 05-08-2008, 11:37 AM   #10
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Re: Expidition IRS...

Very nice work. Do you use a CNC plasma to cut stuff out? If Im not mistaken the expedetion uses a 9.75" ring gear and is plenty stout. Heres a couple of pics on the early and late expedition IRS set-ups, I think the one with the red calipers is like 06-earlier and the other 07-up.
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Old 05-08-2008, 05:11 PM   #11
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Re: Expidition IRS...

Nice work... It looks like you have a few hours into that project...
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Old 05-08-2008, 06:09 PM   #12
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Re: Expidition IRS...

Quote:
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Nice work... It looks like you have a few hours into that project...
Just a few!
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Old 05-08-2008, 06:18 PM   #13
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Re: Expidition IRS...

Quote:
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Very nice work. Do you use a CNC plasma to cut stuff out?


I cut everything out by hand with a torch.... yeah right!

I used to use a hand plasma and grinder... then I was able to purchase a CNC plasma about four years ago. It makes life so much easier!
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Old 05-09-2008, 01:04 AM   #14
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Re: Expedition IRS...

Awesome work man... one of these days I will do a IRS.... one of these days.
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Old 05-09-2008, 02:07 AM   #15
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Re: Expedition IRS...

Thats cool!! Looks awsome!!
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Old 05-09-2008, 07:43 AM   #16
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Re: Expedition IRS...

now you just have to make another kit for the conversion.
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Old 02-20-2012, 12:48 PM   #17
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Re: Expedition IRS...

hey nate is that a poly bushing that you used to connect the spindle to the controll arm? if so how long is that if not what is it? i really like this set up as it really eliminates bump steer thanks for any info. and would you do another set up like this knowing how it works or would you change anything?
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Old 02-20-2012, 04:07 PM   #18
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Re: Expedition IRS...

you are a machine! genius...I cannot wait to see how you incorporate this into future products
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Old 02-20-2012, 07:45 PM   #19
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Re: Expedition IRS...

wow....never cease to AMAZE !!
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Old 02-22-2012, 12:27 PM   #20
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Re: Expedition IRS...

Great work Nate. I have used the Crown Vic IRS many times, it may be a little omre user friendly. Cool stuff. Keep it coming.
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Old 02-23-2012, 03:11 AM   #21
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Re: Expedition IRS...

Rob what crown vic irs ?
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Old 02-23-2012, 11:19 AM   #22
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Re: Expedition IRS...

I have to confess, I don't know the year spec., but, middle to late 90's, may be the same up to '02.
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Old 02-23-2012, 03:05 PM   #23
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Re: Expedition IRS...

Quote:
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Great work Nate. I have used the Crown Vic IRS many times, it may be a little omre user friendly. Cool stuff. Keep it coming.
I looked into those... seem like a good option. This was what the customer wanted to use... so that's what he got! LOL

This is a pretty old thread... almost forgot all about that car. I will need to see if I can find some pics of it to post up... came out really nice.

Nate
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Old 02-23-2012, 03:35 PM   #24
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Re: Expedition IRS...

It's wild and I love it. I bet the ferd guys are up in arms over us wanting to steal there read ends
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Old 02-24-2012, 01:55 AM   #25
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Re: Expedition IRS...

Rob i know the 98 up uses a 4 link and watts link 97 back was a trianglated 4 link.The lincoln mark 8,thunderbird and cougar used the same irs besides them the 99-04 cobra mustang are the only irs cars fords made i know of.
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