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Old 09-24-2008, 04:49 PM   #1
Slmd92DIME
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Airline routing out of front crossmember!!

I am running my airline out of my front crossmember and I dont really know where to drill a hole at to run it through. I have a 4 inch Z with plates on the top. If anyone could help it is very appreciated.
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Old 09-24-2008, 09:43 PM   #2
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Re: Airline routing out of front crossmember!!

Come on guys. I know most of you have already done this.
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Old 09-24-2008, 10:17 PM   #3
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Re: Airline routing out of front crossmember!!

I just opened up a smaller pre-existing hole on the pass side of the notched factory style c.member in the truck.

The hole faced the rear of the truck. The drivers side airline was routed through the center of the c.member to keep it out of harms way & exited w/the pass side airline. To protect the airline where it passed through, I slid a piece of rubber hose over the lines & pushed it through the hole until it was centered. I then threaded some stainless nuts down over each end to keep the hose from popping out (cheap & I already had the hardware from another installation).
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Last edited by SCOTI; 09-24-2008 at 10:22 PM.
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Old 09-24-2008, 10:25 PM   #4
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Re: Airline routing out of front crossmember!!

I generally do something similar to Scoti and drill a hole in the upper spring pocket faceing the rear of the truck I found some cool grommets that fit snugly around 1/2" DOT line and take just a slightly larger hole to be drilled. Then I secure the line to the frame on the outside as I run it back to the valves.

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Old 09-25-2008, 12:17 AM   #5
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Re: Airline routing out of front crossmember!!

Yup me too.
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Old 09-25-2008, 09:50 AM   #6
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Re: Airline routing out of front crossmember!!

Thanks a lot. I know someone had some ideas
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Old 09-25-2008, 08:55 PM   #7
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Re: Airline routing out of front crossmember!!

That's what I did too.
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Old 09-26-2008, 05:15 AM   #8
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Re: Airline routing out of front crossmember!!

Sorry for the quality of the pictures. This is what I did. Went to fastenal and purchase some bulkhead fittings. This away there were no rubbing issues at all. They come in a variety of sizes and are easy to install and use.



Name:  007.JPG
Views: 400
Size:  53.2 KB

Name:  009.JPG
Views: 389
Size:  55.8 KB
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Old 09-27-2008, 12:51 PM   #9
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Re: Airline routing out of front crossmember!!

Quote:
Originally Posted by umwtnt View Post
sorry for the quality of the pictures. This is what i did. Went to fastenal and purchase some bulkhead fittings. This away there were no rubbing issues at all. They come in a variety of sizes and are easy to install and use.



Attachment 392225

Attachment 392226
cool!
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Old 09-27-2008, 11:04 PM   #10
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Re: Airline routing out of front crossmember!!

Very cool idea
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Old 09-27-2008, 11:42 PM   #11
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Re: Airline routing out of front crossmember!!

Are those a DOT type fitting?
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Building a small, high rpm engine with the perfect bore, stroke and rod ratio is very impressive.
It's like a highly skilled Morrocan sword fighter with a Damascus Steel Scimitar.....

Cubic inches is like Indiana Jones with a cheap pistol.
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Old 09-28-2008, 12:23 AM   #12
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Re: Airline routing out of front crossmember!!

http://www.*****************/catalog/...union-bulkhead
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Old 09-28-2008, 02:24 PM   #13
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Re: Airline routing out of front crossmember!!

the bulkhead connectors are a neat idea, but keep in mind the more connection an airline has the more places there are for leaks.
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Old 09-28-2008, 02:51 PM   #14
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Re: Airline routing out of front crossmember!!

Quote:
Originally Posted by Shane View Post
the bulkhead connectors are a neat idea, but keep in mind the more connection an airline has the more places there are for leaks.
I agree..... especially in 'hard to access' areas. It makes it that much more difficult to trace possible leaks. Bulkhead fittings do make for a clean install for the cost though.
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Building a small, high rpm engine with the perfect bore, stroke and rod ratio is very impressive.
It's like a highly skilled Morrocan sword fighter with a Damascus Steel Scimitar.....

Cubic inches is like Indiana Jones with a cheap pistol.
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Old 09-28-2008, 03:24 PM   #15
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Re: Airline routing out of front crossmember!!

Scotti,

I do not know if these fittings are DOT approved. I do know I use them all the time on our dump trucks and tractors and have never had a failure with them in 7 years. That is a good question though. I do know that my tubing is DOT approved. From my experience if you have the tubing cut square it minimizes your chances of having leaks. I will have to do some research down and see if I can find the answer to your question. Thanks
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Old 09-28-2008, 04:03 PM   #16
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Re: Airline routing out of front crossmember!!

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Originally Posted by umwtnt View Post
Scotti,

I do not know if these fittings are DOT approved. I do know I use them all the time on our dump trucks and tractors and have never had a failure with them in 7 years. That is a good question though. I do know that my tubing is DOT approved. From my experience if you have the tubing cut square it minimizes your chances of having leaks. I will have to do some research down and see if I can find the answer to your question. Thanks
I know guys will use non DOT stuff w/o issue. I'm just always weary that I'll be the one guy not having that sleeve in the fittings & it will be an issue. We call it 'Scot-luck' .
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Building a small, high rpm engine with the perfect bore, stroke and rod ratio is very impressive.
It's like a highly skilled Morrocan sword fighter with a Damascus Steel Scimitar.....

Cubic inches is like Indiana Jones with a cheap pistol.

Last edited by SCOTI; 09-28-2008 at 04:07 PM.
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Old 09-28-2008, 05:55 PM   #17
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Re: Airline routing out of front crossmember!!

I just went thru this same problem and ended up using 1" male PVC connectors w/ lock nuts. They are made for electrical conduits and if you can put wire thru it should work w/ the line (my thinking anyway). They are smooth and open on the inside......drilled my holes so there was just a slight curve to the 90* fitting on the bag for the line to make. It was easy to hook up as the line will slide thru no problem.... cost about 2 bucks.
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