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Old 06-12-2010, 11:55 AM   #1
LandonL
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My new custom kickpanel speakers

Read the 2 FAQ's said what the heck, it'll probably look better than anything I can buy for 80$. So about 50$ later I made my own kickpanel speaker boxes, and for a 16 year old who's never done any fiberglassing before I think they look good lol.

Used a piece of posterboard for the first mold, then once I got it the way I wanted, I traced it onto a piece of MDF.



Then I cut my speaker mount ring. Then went and bought a dowel.


Then mounted the ring with hot glue and the angled dowel pieces I cut with the band saw.



Then wrapped it in a spare t-shirt my dad hopefully won't need anymore.



Then I glassed the shirt with some Bondo Fiberglass resin, be sure to use the CORRECT amount of hardener, otherwise you end up with a very nice fiberglass ball to play with. I used about 3-4 coats of fiberglass, using fiberglass mat in one layer. Then smoothed it out, and used bondo to round out anything.


Then we have the finished product wrapped in vinyl.


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Old 06-12-2010, 12:10 PM   #2
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Re: My new custom kickpanel speakers

Got the pictures fixed.
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Old 06-12-2010, 12:18 PM   #3
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Re: My new custom kickpanel speakers

Good job man I am going to be making me some here shortley. Looks easy enough, thanks for the pics! Did you buy the MDF and fiberglass at the hardware store? And did you just use a piece of plywood for the speaker holes?

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Old 06-12-2010, 12:20 PM   #4
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Re: My new custom kickpanel speakers

I bought the fiberglass resin at Advance auto, looking back I see walmart has it $5 cheaper, it comes with hardner, but you'll probably wanna buy a little bit more just to have some extra. I had the MDF from an earlier project, but you can get a big sheet of it for like 8$ at lowes.
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Old 06-12-2010, 03:07 PM   #5
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Re: My new custom kickpanel speakers

And yeah I did use plywood for the speaker rings.
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Old 06-12-2010, 07:27 PM   #6
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Re: My new custom kickpanel speakers

looks good man..
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Old 06-12-2010, 07:37 PM   #7
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Re: My new custom kickpanel speakers

looks good, I know some guys use Fleece for the fabric then glass it... don't know if cotton reacts different
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Old 06-13-2010, 04:25 PM   #8
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Re: My new custom kickpanel speakers

To me it seemed to work fine, sanded good etc.
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Old 06-15-2010, 04:12 PM   #9
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Re: My new custom kickpanel speakers

Kick panels looks sweet!
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Old 06-15-2010, 05:46 PM   #10
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Re: My new custom kickpanel speakers

Thanks, I'm working on a centerpiece to house my gauges & stereo.
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Old 07-22-2010, 06:28 AM   #11
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Re: My new custom kickpanel speakers

Those turned out great,

What is MDF?
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Old 07-22-2010, 11:05 AM   #12
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Re: My new custom kickpanel speakers

Medium Density Fiberboard, its like particleboard on steroids.
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Old 07-22-2010, 01:12 PM   #13
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Re: My new custom kickpanel speakers

Wicked! I'm not feeling the folded vinyl, but even if it was cut there would still be a line. Guess there's no easy solution there.
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Old 07-22-2010, 01:35 PM   #14
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Re: My new custom kickpanel speakers

Yea I know what you mean but it looks like the seam will be against the carpet once mounted,
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Old 07-22-2010, 02:43 PM   #15
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Re: My new custom kickpanel speakers

You can't even see the fold, and it looks better than a straight cut pieced together.
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Old 07-22-2010, 03:14 PM   #16
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Re: My new custom kickpanel speakers



Let's see them mounted up,
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Old 07-22-2010, 03:18 PM   #17
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Re: My new custom kickpanel speakers

May I refer you to the last post of this thread lol
http://67-72chevytrucks.com/vboard/s...=1#post4101778

I did take a bunch of pics for a before and after, maybe I had them mounted up in those. Give me awhile.
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Old 07-22-2010, 03:29 PM   #18
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Re: My new custom kickpanel speakers

When I took the before afters I had already stripped the inside lol, sorry.
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Old 07-22-2010, 03:58 PM   #19
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Re: My new custom kickpanel speakers

No problem,

I plan on making a pair of those and also do something similar to that to fill in my cab corners and mount 6x9's back there since I no longer have a fuel tank in the cab.
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Old 07-22-2010, 05:27 PM   #20
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Re: My new custom kickpanel speakers

You should try using an old gas tank stuff it with something and modify it to hold your amp, 2 6x9's and a sub lol
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Old 07-22-2010, 05:50 PM   #21
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Re: My new custom kickpanel speakers

So what if your only 16...I think its cool you work for what you want. And you made it yourself. You should be proud of not only doing a great job on your speaks , but also doing a great job of persenting in here for others to learn.....Im motived to try it..Thanks Man
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Old 07-22-2010, 06:18 PM   #22
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Re: My new custom kickpanel speakers

Good job!
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Old 10-28-2010, 09:20 AM   #23
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Re: My new custom kickpanel speakers

like it, but I hope those speakers have grills and not just what is in the picture..
they are near your feet, and no matter how you try, dirt/sand etc will find their way into those, and kill the surrounds,,
like the vinel covering, used sitting for trash pick up recliners or love seats,ect. are great cheap(read free) ways to get a big piece of that to have no seams..
nice tho..

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Old 12-19-2010, 06:02 PM   #24
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Re: My new custom kickpanel speakers

Very nice! Looks clean!
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Old 01-12-2011, 12:21 AM   #25
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Re: My new custom kickpanel speakers

awesome if your 16 and did it, im 18 and oughta be able to! Im going to try it in the near future, never worked with glass..

Thanks, now Imma check your build!
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