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Old 08-23-2010, 08:36 PM   #1
Sonicman
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Exhaust smoke

Just rebuilt my 250 L6. Started up great BUT.......now there is white/blue smoke coming out the tail pipe. This was not there before. This was my first rebuild. Does this mean my head gasket is bad and the smoke is from burning oil? I torqued the head bolts to 95 ft-lbs as my Haynes book told me. I have no leaks any where. Need advice before I pull the head off again.

Last edited by Sonicman; 08-23-2010 at 08:49 PM.
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Old 08-23-2010, 09:15 PM   #2
71meangreenc10
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Re: Exhaust smoke

Go back through and check the basics, do a compression test if you have the tools, check the fluids for mixing. White usually means antifreeze is burning and blue is oil. Something is mixing somewhere....

How much of a rebuild did you do? Full with piston rings or just the top end?

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Old 08-23-2010, 09:47 PM   #3
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Re: Exhaust smoke

Yeah, we need to know how in depth the rebuild was. Was it a hone and ring job with some new bearings, or was it a full machine shop job?
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Old 08-23-2010, 10:06 PM   #4
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Re: Exhaust smoke

New pistons and rings, and rod bearings, cleaned build up on all valves. And all new gaskets. No machine work. Also I noticed the oil gauge reading very very low.

Last edited by Sonicman; 08-23-2010 at 10:08 PM.
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Old 08-24-2010, 06:34 AM   #5
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Re: Exhaust smoke

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Originally Posted by Sonicman View Post
New pistons and rings, and rod bearings, cleaned build up on all valves. And all new gaskets. No machine work. Also I noticed the oil gauge reading very very low.
Ok, did you at least hone the cylinders? If not the rings won't seat and you will burn oil.
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Old 08-24-2010, 07:09 AM   #6
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Re: Exhaust smoke

Quote:
Originally Posted by Sonicman View Post
Just rebuilt my 250 L6. Started up great BUT.......now there is white/blue smoke coming out the tail pipe. This was not there before. This was my first rebuild. Does this mean my head gasket is bad and the smoke is from burning oil? I torqued the head bolts to 95 ft-lbs as my Haynes book told me. I have no leaks any where. Need advice before I pull the head off again.
Valve guides, perhaps? The same thing happens to me on startup, and I know my guides are getting worn. I doubt the head gasket is the problem.
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Old 08-24-2010, 09:16 AM   #7
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Re: Exhaust smoke

Did not hone the cylinders. They seems very smooth. I did clean everything with brake parts cleaner.
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Old 08-24-2010, 10:04 AM   #8
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Re: Exhaust smoke

Quote:
Originally Posted by Sonicman View Post
Did not hone the cylinders. They seems very smooth. I did clean everything with brake parts cleaner.
You may have to redo the whole thing again...
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Old 08-24-2010, 12:00 PM   #9
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Re: Exhaust smoke

I disagree with the honing, unless there was cylinder damage.

http://www.snowvalley.20m.com/bikes/dnthone.htm

Did you get the head, specifically valve guides and seals looked at?
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Old 08-24-2010, 12:19 PM   #10
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Re: Exhaust smoke

did you measure the ring gap b4 installation?
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Old 08-24-2010, 04:25 PM   #11
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Re: Exhaust smoke

Re. honing: Yes, it definitely helps to seal the rings. Old engines that have a lot of miles on them have an uneven surface that doesn't excactly match the circumference of the new rings.

I've heard of some saying it's not necessary, but 100 yrs of machinists, mechanics and engineers saying it does is enough to convince me.

Reason for machine work on an old engine is wear on the cylinders may be uneven or you could have cylinders that are not perfectly round requiring reboring.
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Old 08-24-2010, 04:51 PM   #12
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Re: Exhaust smoke

How much cylinder ridge did you have? Did you remove the ridge before installing new parts?

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Old 08-24-2010, 06:02 PM   #13
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Re: Exhaust smoke

Another question is did you stagger the ring gaps on the piston?
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