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Old 10-12-2010, 01:37 PM   #1
paintpyro
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Grafting frame horns

Ok guys, my frame was cut for a rollpan by a PO, just in front of radiator support mounts. I have frame horn sections, going all the way behind the steering box mount area. Where do you think the best place to cut would be? I'll obviously try and reinforce the area, but wondering where the easiest spot would be to line up, and minimize the stress issue on the graft point.
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Old 10-12-2010, 01:46 PM   #2
BB72CHEVKT
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Re: Grafting frame horns

tuned in.. I have a short bed frame and the PO did the same thing
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Old 10-12-2010, 03:35 PM   #3
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Re: Grafting frame horns

i'd put on as short a piece as possible to restore frame. there is no need to reinforce the very front of the frame horns as there is no load or stress on that frame section other where the bumper is bolted to it

that's why i always reccomend when clipping the frame horns for rollpan to take the cutoffs and tackweld in the frame channel for future repair to stock
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Old 10-12-2010, 03:39 PM   #4
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Re: Grafting frame horns

^^^^^^^yup^^^^^^^

can you post some pics....we like pics.........
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Old 10-12-2010, 03:58 PM   #5
paintpyro
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Re: Grafting frame horns

Right Earl, like my pics look anything like yours. Posted via Mobile Device

I'll try and snap a few pics when I get home.
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Last edited by paintpyro; 10-12-2010 at 04:42 PM.
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Old 10-13-2010, 11:19 AM   #6
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Re: Grafting frame horns

pics, based on Earls request.




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Last edited by paintpyro; 10-13-2010 at 11:21 AM.
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Old 10-13-2010, 11:48 AM   #7
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Re: Grafting frame horns

I would just clean up the cuts on your truck & trim the new horns to fit & weld them on. no need to make extra work.
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Old 10-13-2010, 12:00 PM   #8
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Lightbulb Re: Grafting frame horns

Quote:
Originally Posted by scrapmetalart View Post
I would just clean up the cuts on your truck & trim the new horns to fit & weld them on. no need to make extra work.

That is what I would do. The less you cut the less you replace.
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Old 10-13-2010, 12:04 PM   #9
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Re: Grafting frame horns

Quote:
Originally Posted by scrapmetalart View Post
I would just clean up the cuts on your truck & trim the new horns to fit & weld them on. no need to make extra work.
x3
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Old 10-13-2010, 02:59 PM   #10
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Re: Grafting frame horns

I had to replace mine also. Here's what I did.

I just removed the rear two rivet heads on the core support bracket on the inside of the frame. Cut the frame in between the rivets. I left the rear rivet shaft in place. Cut the new frame piece to match. the holes lined up perfect and helped line everything up. Then just welded it all back up. Everything looks square and measures up square, but i have not mounted a bumper cause my truck is in pieces.

I chose this method for two reasons:
1. The rivets would help line up the frame horns.
2. The core support bracket will help brace the frame repair.

Last edited by MAK191; 10-13-2010 at 03:08 PM.
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Old 10-13-2010, 03:18 PM   #11
paintpyro
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Re: Grafting frame horns

MAK, thats kinda what I was thinkin. That would help clean up the frame rail where the PO torched a whole right in front of the radiator support too.
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Old 10-13-2010, 03:54 PM   #12
MAK191
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Re: Grafting frame horns

I'm not sure if this is the best way to repair, but it worked for me.
Here is a picture I took during the mock up.
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Old 10-13-2010, 07:44 PM   #13
13lazer
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Re: Grafting frame horns

Quote:
Originally Posted by MAK191 View Post
I'm not sure if this is the best way to repair, but it worked for me.
Here is a picture I took during the mock up.
nice bevel, that should make a good weld.
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Old 10-13-2010, 07:49 PM   #14
scrapmetalart
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Re: Grafting frame horns

Quote:
Originally Posted by MAK191 View Post
I had to replace mine also. Here's what I did.

I just removed the rear two rivet heads on the core support bracket on the inside of the frame. Cut the frame in between the rivets. I left the rear rivet shaft in place. Cut the new frame piece to match. the holes lined up perfect and helped line everything up. Then just welded it all back up. Everything looks square and measures up square, but i have not mounted a bumper cause my truck is in pieces.

I chose this method for two reasons:
1. The rivets would help line up the frame horns.
2. The core support bracket will help brace the frame repair.
little more work but a very solid way to go for sure
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