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Old 03-06-2003, 09:11 PM   #1
Pont
I need another Barley Pop
 
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UPDATE: Couple quick pics of the tranny & t-case swap

Pics from inside
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Old 03-06-2003, 09:12 PM   #2
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Pic of the 205 from down under
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Old 03-06-2003, 09:25 PM   #3
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purrrty!!
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Old 03-06-2003, 09:37 PM   #4
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Can I touch it?
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Old 03-06-2003, 10:22 PM   #5
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nice to see some progress. when its all together lets see you smoke those 35s
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Old 03-06-2003, 11:24 PM   #6
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Man that cleaned up nice....Looks Awesome
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Old 03-06-2003, 11:35 PM   #7
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Looks to nice to cover up.
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Old 03-06-2003, 11:37 PM   #8
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Thumbs up

Pont,

Looks good!

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Old 03-07-2003, 12:41 AM   #9
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Wanna come by and do mine next! Looks nice. New hardware, nice touch!

Keith
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Old 03-07-2003, 01:51 AM   #10
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Hey that 465, figure 8 adaptor, and 205 look just like mine...except mine are hinding under about an inch deep of gunk.



Did you just clean the heck out of them and paint them or did you rebuild too?
-- Mike
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Old 03-07-2003, 03:03 AM   #11
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Nice

Beautiful workmanship. Can't wait to see it with the triple-chromed shift levers on it......Zoomy
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Old 03-07-2003, 04:19 AM   #12
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Looks good. I wish mine was that clean!
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Old 03-07-2003, 11:42 AM   #13
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Thanks everyone, it's been a week long process to remove the old junk, clean all the parts to be reused (like the crossmember etc.) and get the new setup installed to this point. TX_MUDDER, I hear what you are saying about the gunk, my old setup was such a mess to pull out. I didn't actually rebuild both pieces. I did take them apart to look over everything and make sure it was all kosher. I then painted it up to make it look decent and installed new gaskets and bolts. The guy I bought the setup from recently pulled it out of his personal truck and it according to him, everything worked fine. There were no leaks and everything moved freely so I didn't see the need to replace bearings or seals. After tearing these down to look them over, I feel confident that they have many years of use left in them (I hope I'm right).

Here's a pic if the messy trans that came out of the truck, the t-case didn't look any better. Obviously, it's the dirty one sitting on the floor behind the new one.
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Old 03-07-2003, 12:13 PM   #14
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Geez, now I fell shamed by putting my case and tranny back in without painting them!

Looks great!
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Old 03-07-2003, 03:45 PM   #15
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Hey Pont,
Is the paint the plasticote Cast-Grey color?
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Old 03-07-2003, 05:03 PM   #16
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The grey paint I used on the transfer and tranny case is made by Rustoleum. I think it's called "Hammerlite" or Hammermill" grey. I don't have the can here at my house (I'm doing the work in my dads garage) so I'm not sure what it's called. It kinda gives that same powder-coated look that is on ljbear's setup. Not nearly as nice though.
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Old 03-07-2003, 11:30 PM   #17
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Thumbs up

Pont,

That turned out great. That combo had a familiar look and that paint really is close to mine. How did the holes and threads turn out on for the torque mount? How hard to drill and tap was it?

Larry
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Old 03-08-2003, 01:46 PM   #18
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Pont...

Its looking good! You should be able to get it out before long.
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Old 03-08-2003, 02:04 PM   #19
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Hey Pont,

Been following your progress and its coming along nicely, plus you'll have the satisfaction of having done the work yourself.

Tom.
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Old 03-08-2003, 05:38 PM   #20
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Pont, Not even GM made them look that nice.

Did you ever get a Transfer Case Shifter knob for it?

PM me if you didn't.
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Old 03-11-2003, 11:57 AM   #21
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Larry (ljbear), drilling and tapping the transfer case was a new experience for me. I used a smaller bit first, then a good quality bit ( $18 ) to drill the final size. I used lots of cutting oil and took it really slow. Tapping it went fairly quick. Instead of drilling 1 1/2" deep, I only went 1 1/4" deep. Call me gun shy but I didn't want to break through the case. I'll just use an extra washer to help make up the difference in depth. When I get the torque mount brackets attached to the frame, I'll take a pic to show you how it turned out. Thanks again for your help in this area.........

Rob
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