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Old 11-26-2008, 08:49 PM   #1
dgram8
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Steering wheel resizing

has anyone ever seen a smaller version of orginial steering wheel possibly aftermarket
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Old 12-07-2009, 10:09 PM   #2
Don Smith
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Re: original steering wheel

I cut one down to 15 inches and took pics of process . Will post pics when I figure out why not posting corrrectly.
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Old 12-08-2009, 03:39 PM   #3
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Re: original steering wheel

Steering wheel cut and bent to new dia



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68 Short Stepside, 350, quadrajet, 700r4, 3:73 posi, power front discs, HEI, Factory Air, Tilt, Tach, accelerator cable instead of rod, sway bar.
96 Impala SS
97 Monte Carlo

Last edited by augie; 04-04-2011 at 10:37 PM.
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Old 12-08-2009, 03:56 PM   #4
Don Smith
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Re: original steering wheel

Rim welded together with new spoke locations cut out

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68 Short Stepside, 350, quadrajet, 700r4, 3:73 posi, power front discs, HEI, Factory Air, Tilt, Tach, accelerator cable instead of rod, sway bar.
96 Impala SS
97 Monte Carlo

Last edited by augie; 04-04-2011 at 10:38 PM.
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Old 12-08-2009, 04:01 PM   #5
Don Smith
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Re: original steering wheel

Had to add extensions to spokes because I cut spokes too short. They should be cut flush with rim.

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68 Short Stepside, 350, quadrajet, 700r4, 3:73 posi, power front discs, HEI, Factory Air, Tilt, Tach, accelerator cable instead of rod, sway bar.
96 Impala SS
97 Monte Carlo

Last edited by augie; 04-04-2011 at 10:39 PM.
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Old 12-08-2009, 04:10 PM   #6
Don Smith
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Re: original steering wheel

Welding process

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68 Short Stepside, 350, quadrajet, 700r4, 3:73 posi, power front discs, HEI, Factory Air, Tilt, Tach, accelerator cable instead of rod, sway bar.
96 Impala SS
97 Monte Carlo

Last edited by augie; 04-04-2011 at 10:40 PM.
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Old 12-08-2009, 04:16 PM   #7
Don Smith
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Re: original steering wheel

Using filler and shaping

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68 Short Stepside, 350, quadrajet, 700r4, 3:73 posi, power front discs, HEI, Factory Air, Tilt, Tach, accelerator cable instead of rod, sway bar.
96 Impala SS
97 Monte Carlo

Last edited by augie; 04-04-2011 at 10:40 PM.
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Old 12-08-2009, 04:20 PM   #8
Don Smith
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Re: original steering wheel

Finished product. Sorry about individual pic post, could not get them to post all at one time.


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68 Short Stepside, 350, quadrajet, 700r4, 3:73 posi, power front discs, HEI, Factory Air, Tilt, Tach, accelerator cable instead of rod, sway bar.
96 Impala SS
97 Monte Carlo

Last edited by augie; 04-04-2011 at 10:40 PM.
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Old 12-08-2009, 05:28 PM   #9
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Re: original steering wheel

I like it. You got me thinking. Did you use regular body filler?
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Old 12-08-2009, 06:02 PM   #10
Don Smith
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Re: original steering wheel

I used epoxy on cracks and then covered and feathered with Bondo. I used Bondo on the big gaps. PC-7 Epoxy would also be a good choice instead of Bondo. (this is and old spare wheel). This is first one I've tried.
Note: the steel ring is made from hardened steel and I used two Bosh metal cutting jig saw blades to cut.
The outer material is similar to hardened rubber but will not crack when bent to size.
I cut the spokes initially with a stub on the rim, but side spokes move up in rim when it is resized and should be cut flush . If I had done this I would not have had to weld extensions on spokes. Will be glad to answer any questions.
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96 Impala SS
97 Monte Carlo
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Old 12-22-2009, 11:40 PM   #11
nickp51chevy
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Re: original steering wheel

Ok I just saw this thread and I have a question. Do you think that a smaller diameter late model steering wheel would work instead of cutting up the original? I'm thinking a weekend project in in the near future.
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Old 12-23-2009, 01:02 PM   #12
Don Smith
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Re: original steering wheel

nickp51chevy: I have used an 80's model Camero wheel that is a direct fit and is 14and 1/4 inches in diameter. I have also used a 90's Chevy truck wheel and it is 15 and 1/2 inches in dia. and does not require modification to fit.
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68 Short Stepside, 350, quadrajet, 700r4, 3:73 posi, power front discs, HEI, Factory Air, Tilt, Tach, accelerator cable instead of rod, sway bar.
96 Impala SS
97 Monte Carlo
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Old 03-18-2011, 05:12 AM   #13
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Re: original steering wheel

That looks awesome. I really really wanna do this to my steering wheel. Have you tried it on a truck? Is it centered?
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Old 03-18-2011, 08:12 PM   #14
Don Smith
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Re: original steering wheel

I put this on my truck after I completed it. I really like the smaller diameter. I tried several other wheels (Camero, 90's truck, Grant) but I like this style. If I do another one I will make the cut in the wheel at the bottom where the spoke attaches after I have cut spokes out of course. I will also cut the spokes as close as possible to the rim so I wont have to weld pieces back to spokes. I can then trim the spokes if necessary. Plan on using several metal cutting blades, the core is hardened steel.
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96 Impala SS
97 Monte Carlo
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