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Old 02-04-2013, 08:17 PM   #1
rogergodding
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69 Chevelle Fuel Tank Install

Installed the new tank on my son's 72 lwb with coils.... also put on new bumper and painted the frame a little along the way, lot's of pics too.....
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Old 02-04-2013, 08:19 PM   #2
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Re: 69 Chevelle Fuel Tank Install

I used some adjustable tie down straps to mock it up, proved really helpful in being able to re-position the tank and I must have changed that 6-8 times....
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Old 02-04-2013, 08:23 PM   #3
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Re: 69 Chevelle Fuel Tank Install

From these pics you can see that my filler neck is going to be too high with the tank flush up against the frame. My goal is to have this tank as high as possible, so I don't want to space it down.... the third pic is the space I'd have if I have the neck lined up as is....
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Old 02-04-2013, 08:25 PM   #4
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Re: 69 Chevelle Fuel Tank Install

I cut the filler neck and got rid of the upward bend....
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Old 02-04-2013, 08:25 PM   #5
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Re: 69 Chevelle Fuel Tank Install

This tank doesn't hang down very low does it?
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Old 02-04-2013, 08:31 PM   #6
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Re: 69 Chevelle Fuel Tank Install

You may notice the tank in different positions... I at one point had it even with the end of the frame rails and decided I wanted a little more space from the bumper and the tank. I would not recommend buying the straps that are designed to mount the Chevelle tank as they do not work on their own.... I got 2 4' straps and a piece of angle iron from Home Depot for $23..... that roll of stuff is camper tape that I used instead of the cardboard type anti squeak....
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Old 02-04-2013, 08:37 PM   #7
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Re: 69 Chevelle Fuel Tank Install

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This tank doesn't hang down very low does it?
No it doesn't, I am having some issue uploading more pics at the moment..... more coming though and some showing from the back....
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Old 02-04-2013, 08:39 PM   #8
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Re: 69 Chevelle Fuel Tank Install

Here are some pics of the license plate bracket and flipdown bracket
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Old 02-04-2013, 08:46 PM   #9
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Re: 69 Chevelle Fuel Tank Install

Last few pics for now, you can see that the tank does not hang too low... this truck is stock height for now, but will end up with a 4-5" drop in the back. I am not going to fill it just yet, I may have a radiator shop braze the neck back together.... any comments appreciated! Still have to finish up the fuel line, but for now it will just be tied into the original line under the cab with a filter in between.....
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Old 02-04-2013, 08:50 PM   #10
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Re: 69 Chevelle Fuel Tank Install

Also wanted to say thanks to members Rudy-G and 67Slider for the ideas and feedback...

$$ break down:
Tank - Ebay $128 shipped
90 Ohm sending unit (same as our trucks) - Ebay $36 shipped
Metal straps and angle iron - Home Depot $23
Flip down license plate bracket - Pick n Pull $7
New bumper and all hardware from LMC....
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Old 02-04-2013, 09:19 PM   #11
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Re: 69 Chevelle Fuel Tank Install

Nice write up, thank you.
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Old 02-04-2013, 09:32 PM   #12
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Re: 69 Chevelle Fuel Tank Install

looks great!!!!
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Old 02-04-2013, 11:22 PM   #13
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Re: 69 Chevelle Fuel Tank Install

Looks great, but one question. Is there a baffle or stop of some sort that keeps the gas from flowing out the back end on take-off? I have that same type of gas cap on the in-cab tank, but fuel still spills out when I turn to the right.
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Old 02-04-2013, 11:36 PM   #14
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Question Re: 69 Chevelle Fuel Tank Install

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Looks great, but one question. Is there a baffle or stop of some sort that keeps the gas from flowing out the back end on take-off? I have that same type of gas cap on the in-cab tank, but fuel still spills out when I turn to the right.
I'm wondering this as well. When you take off where is all that gas going to go?
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Old 02-04-2013, 11:56 PM   #15
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Re: 69 Chevelle Fuel Tank Install

Thanks for the detailed info. Looks great.
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Old 02-05-2013, 12:33 AM   #16
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Re: 69 Chevelle Fuel Tank Install

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Looks great, but one question. Is there a baffle or stop of some sort that keeps the gas from flowing out the back end on take-off? I have that same type of gas cap on the in-cab tank, but fuel still spills out when I turn to the right.
Yet to be determined on this one, other guys have installed this same tank with no problems..... the cap is a non-vented one.... will make adjustments as needed though.
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Old 02-05-2013, 12:48 AM   #17
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Re: 69 Chevelle Fuel Tank Install

Nice job. Looks great. Let us know how she fills.

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Old 02-05-2013, 08:32 PM   #18
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Re: 69 Chevelle Fuel Tank Install

thanks for posting this, i'm going with this method after seeing how easy it is and i like having the cap behind the plate.
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Old 02-05-2013, 08:51 PM   #19
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Re: 69 Chevelle Fuel Tank Install

Is the tank resting on the cross sills or spaced?
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Old 02-05-2013, 09:10 PM   #20
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Re: 69 Chevelle Fuel Tank Install

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Is the tank resting on the cross sills or spaced?
No, the tank is not resting on anything but the straps that hold it in place. It is pushed up against the rivets along the bottom of the frame rails....
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Old 02-15-2013, 12:54 AM   #21
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Re: 69 Chevelle Fuel Tank Install

old tank out of cab... been running fuel from the new tank 2 days... vent line needs to be re-worked... no fuel out the cap....
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Old 02-18-2013, 10:56 PM   #22
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Re: 69 Chevelle Fuel Tank Install

No problems with filling the tank, no leaks out the cap. My son is driving it like this for a bit, so he can work on the back of the cab/front of bed at school....
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Old 02-19-2013, 07:41 AM   #23
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Re: 69 Chevelle Fuel Tank Install

did you run that rubber hose as a gas line all the way?
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Old 02-19-2013, 08:02 PM   #24
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Re: 69 Chevelle Fuel Tank Install

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did you run that rubber hose as a gas line all the way?
No, it hits the new fuel line right by that crossmember, then it connects to the original line under the cab, need to get some new clips to fasten it to the frame, it's just zip tied at the moment....
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Old 02-19-2013, 08:38 PM   #25
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Re: 69 Chevelle Fuel Tank Install

Has this been done to a SWB? Those wondering about fuel coming out, I have a 66 GTO, trust me I stomp on it, no fuel lose except what goes down the tri power!
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