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Old 09-16-2014, 03:09 PM   #1
RastaRobb
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New Headache Rack

Hey Squareheads, Having worn out one bed already I wanted to beef up my new one--ran angle iron down the top, and tie it into a headache rack behind the cab. So, with the help of a talented friend this is what we came up with. Any suggestions before paint and bolting it in?
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Last edited by RastaRobb; 09-16-2014 at 03:38 PM.
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Old 09-16-2014, 03:12 PM   #2
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Re: New Headache Rack

Tail lights will go in the holes on the sides of the rack. Oh, and I am not sure what color of paint to go with. Still have some black (same as truck) but would like something a bit more of an accent. Thoughts?
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Old 09-16-2014, 05:05 PM   #3
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Re: New Headache Rack

silver or a red maybe??
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Old 09-16-2014, 06:20 PM   #4
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Re: New Headache Rack

Por15 high gloss. Looks good, nice work.
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Old 09-16-2014, 06:20 PM   #5
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Re: New Headache Rack

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Originally Posted by 86c20 View Post
silver or a red maybe??
I'm leaning heavy towards silver. I don't want it to just look like a bad chrome job, plus it is going to take a beating. Not sure I have the courage to go red or not.
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Old 09-16-2014, 06:23 PM   #6
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Re: New Headache Rack

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Por15 high gloss. Looks good, nice work.
Thanks. Forgive the ignorance, what is "Por15"?
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Old 09-16-2014, 07:12 PM   #7
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Re: New Headache Rack

All mine ended up black, easy to run to the local hardware store and get some "touch up".
I like it, personal preference would be some "protection" for the back window. Over the years, I've smashed out many a back window.
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Old 09-16-2014, 08:24 PM   #8
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Re: New Headache Rack

nice, i want one for my truck
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Old 09-16-2014, 09:12 PM   #9
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Re: New Headache Rack

throw a plate on top and throw a yellow caution light up there and maybe some back up fog lamps
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Old 09-16-2014, 10:35 PM   #10
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Re: New Headache Rack

Powdercoat. Since its going to take a beating. Por 15 is a great product, but most of it has a problem with UV. So paint would be needed anyway. I would get it chemically stripped to get the rust out of the inside.
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Old 09-16-2014, 11:39 PM   #11
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Re: New Headache Rack

How foolish would it be to just rattle can it? Always have some on hand for quick touch up?
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Old 09-16-2014, 11:42 PM   #12
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Re: New Headache Rack

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Originally Posted by donut View Post
I like it, personal preference would be some "protection" for the back window. Over the years, I've smashed out many a back window.
Yeah, no kidding. Accepting ideas for that as well. Expanded metal?
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Old 09-17-2014, 05:04 AM   #13
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Re: New Headache Rack

Expanded metal works (and is small enough to block most of the stuff) Just a small, tube frame (maybe scrap from the hoop/rail build) with some expanded metal to fill in.

For that matter, some clips can be welded to the external frame and make the window armor a bolt in affair.

Depending on the truck's use, I like old Rusty C10 s idea on the extra lighting. I've seem many a plow truck doing just that.
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I'm kinda like duct tape- no real purpose, but handy to have around.
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Old 09-17-2014, 06:45 AM   #14
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Re: New Headache Rack

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Originally Posted by RastaRobb View Post
Thanks. Forgive the ignorance, what is "Por15"?
Google por15, great stuff and is tougher then nails. I try to use it for everything. You will never have to touch it up
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Old 09-17-2014, 03:35 PM   #15
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Re: New Headache Rack

Great tip on the Por15, looks like a great product. I will look into it. Thanks
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