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Old 07-13-2016, 10:27 PM   #1
everettelane
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Anyone else have this happen

3" cutoff wheel on die grinder exploded, i got them from harbor freight, you guys if you use these at least wear a faceshield, i'm probably one of the worst about getting in a hurry and not wearing it but this will make you think, it stuck about 1/4 " under the skin, just glad it wasn't in the eye or face.
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Old 07-13-2016, 10:29 PM   #2
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Re: Anyone else have this happen

Ive seen too many pics like this not to wear a face mask when using a grinder. Harbor Freight wheels or any other.
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Old 07-13-2016, 10:30 PM   #3
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Re: Anyone else have this happen

Man, hope that heals well. I'm a believer in a face shield with any of this rotating equipment but especially cutoff wheels on a Metabo or air tool. Sorry it happened but at least it wasn't worse.
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Old 07-13-2016, 10:44 PM   #4
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Re: Anyone else have this happen

I had a grinder with a cut off wheel get wrapped around my arm while cutting off an exhaust system and the wheel broke. It cut several nerves in my left wrist and needed 8 stitches. Left my hand with numbness from the middle finger to pinky. Make sure you get all the peices out as grinders are very dirty and leave particulate throughout wound.
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Old 07-13-2016, 11:08 PM   #5
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Re: Anyone else have this happen

I hope you are doing better now, I cleaned it real good with alcohol and peroxide, it sounds like we may need some more protection for the hands and arms, well i'm 42 now and this is this first time i've had one blow apart like that. I just want to let everybody know, just think before they just grab tools and start working we all like our trucks but it worth an eye or worse.
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Old 07-13-2016, 11:27 PM   #6
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Re: Anyone else have this happen

My dad put a large diameter cutting wheel on a hand grinder. It was rated for about 1/3 the rpms it saw. It broke at the center and flew across the yard, embedding in a tree about 4 inches. It could've killed someone. Dumb.
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Old 07-13-2016, 11:29 PM   #7
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Re: Anyone else have this happen

Pour some lacquer thinner on it and a piece of duct tape and get back to work ! Besides chick's dig scars !

Always wear eye protection !
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Old 07-14-2016, 12:11 AM   #8
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Re: Anyone else have this happen

I had a cutoff wheel come apart and hit my face shield yesterday. I always wear a Carhartt Detroit jacket when I grind as well. Shrapnel hit the shield and my shoulder. But the shield and the coat kept anything from hitting skin, or worse, my eyes.



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Old 07-14-2016, 12:41 AM   #9
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Re: Anyone else have this happen

Thanks for sharing and glad you're good. Could have taken your nose off too.........Ooooooooops. Bad things.
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Old 07-14-2016, 06:36 AM   #10
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Re: Anyone else have this happen

One thing I do not buy from harbor freight anymore is those cutoff wheels bought a whole pack of them and they do come apart easily and do not last like a good brand anyway. Glad it wasn't worse, like said earlier make sure it is cleaned out good.
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Old 07-14-2016, 07:15 AM   #11
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Re: Anyone else have this happen

I use the HF cutoff wheels in my shop. I've gone through probably four or five of the ten packs at least. I wear a face guard. I have never had one come apart but you have to be careful to discard them if they get bound up on a work piece.
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Old 07-14-2016, 07:55 AM   #12
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Re: Anyone else have this happen

It doesn't matter where they come from: any one of them can come apart at any time. Wear protection! Don't be lulled into complacency by the place purchased or the brand on the label.
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Old 07-14-2016, 09:35 AM   #13
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Re: Anyone else have this happen

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I use the HF cutoff wheels in my shop. I've gone through probably four or five of the ten packs at least. I wear a face guard. I have never had one come apart but you have to be careful to discard them if they get bound up on a work piece.
Yhea I've used them almost exclusively here and never had one blow unless it was dropped or cracked somehow.
I really like Norton discs but between the price and avalibility sometimes isn't there.

Like said any of them could come apart. Safety safety safety.

Wire wheels can be the worst.
Most of us seen what happened too
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Heal well, and don't ever forget this happened.
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Old 07-14-2016, 10:26 AM   #14
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Re: Anyone else have this happen

All I am saying is sometimes you get what you pay for, I bought a pack and the first two I used exploded. I am done with them cause I know the dangers in these things , nortons are not that much more. Not worth the pain.

Yes I have had my dumb moments with a wire brush, luckily I had a heavy jacket on and it didn't hurt as bad
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Old 07-14-2016, 11:00 AM   #15
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Re: Anyone else have this happen

Just by taking the trouble to post that you likely saved some percentage of readers here from a similar experience.

I've read somewhere that angle grinders are one of the most dangerous electrical hand tools by number of injuries.

Most injuries were from people who removed the blade guard and then tried to hold the tool with one hand, especially when trying to do this with the tool above their head.

Opening Google and typing "Angle Grinder Accident" into the search bar, and then selecting "Images" as the search type; looking at those photos will definitely set one's mind in the right frame before using that tool.

Thanks for the reminder and hope that cut knits up quickly..
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Old 07-14-2016, 11:27 AM   #16
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Re: Anyone else have this happen

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One thing I do not buy from harbor freight anymore is those cutoff wheels bought a whole pack of them and they do come apart easily and do not last like a good brand anyway. Glad it wasn't worse, like said earlier make sure it is cleaned out good.
I agree. I bought a pack of six or eight at HF. Ended up using the whole pack to cut off the eight bolts to remove the bed on my truck.
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Old 07-14-2016, 11:46 AM   #17
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Re: Anyone else have this happen

Always wear the shield, gloves, and sleeves. ALWAYS! One technique I use with cutoff and grinding wheels, is to "chip away" while cutting or grinding. That means pace yourself so as not to build up too much heat in the disc. There are those who will say "I don't have time for that", but those are usually the ones in the ER. Never ever ever sacrifice safety for speed, because you'll lose
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Old 07-14-2016, 11:58 AM   #18
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Re: Anyone else have this happen

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Definitely wear those face shields guys! In fact go for double eye protection, safety glasses and the shield. It's mandatory for all my guys and if you're caught not wearing one it'll get you skidded off site faster than you can get your coveralls off.
Just posted that haha!
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Old 07-14-2016, 12:03 PM   #19
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Re: Anyone else have this happen

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Originally Posted by everettelane View Post
3" cutoff wheel on die grinder exploded, i got them from harbor freight, you guys if you use these at least wear a faceshield, i'm probably one of the worst about getting in a hurry and not wearing it but this will make you think, it stuck about 1/4 " under the skin, just glad it wasn't in the eye or face.
Grinders at 10,000 rpm's and Cutoff Tools at 25,000 rpm's Well I tell you they will do any thing they want at those speeds/rpm's. Here is my experience and yes the bone is in two pieces

Not giving any one the finger here, just the best pic that shows the all most Severed finger cut.
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Old 07-14-2016, 12:30 PM   #20
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Re: Anyone else have this happen

One thing I learned about Harbor Freight cut off wheels is don't ever change the angle in a cut. If you do it is gaurenteed to come apart. It usually hurts really bad also as some has shown.
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Old 07-14-2016, 03:11 PM   #21
Grumpy old man
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Re: Anyone else have this happen

It just boils down to the same old adage "you get what you pay for " They make face shields , heavy leather gloves, welding jackets , etc,etc, blow 150 psi thru any air tool rated at 90 and things happen . Toss a discount cutting wheel in the mix and you should expect a blowout . I'm guilty myself
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Muncie M-22 4 speed / Hurst Comp plus
Factory 12 bolt posi 3.73 / 255-70-15
Smoothed firewall / Factory cowl induction
Power disc brakes / power steering / 3.5-5" drop
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Old 07-14-2016, 08:13 PM   #22
everettelane
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Re: Anyone else have this happen

I'm glad to see the guys pay attention on this thread at least we know we can do our part and let others know about our experiences, Like grumpy old man just stated i completely forgot about setting my regulator to 90 psi hell it was at 110. I haven't been a member here long but I've came across some good info here keep up the good work guys!!!
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Old 07-14-2016, 08:16 PM   #23
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Re: Anyone else have this happen

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Grinders at 10,000 rpm's and Cutoff Tools at 25,000 rpm's Well I tell you they will do any thing they want at those speeds/rpm's. Here is my experience and yes the bone is in two pieces

Not giving any one the finger here, just the best pic that shows the all most Severed finger cut.
OUCH!!! I know that hurt, Hope it heals quick.
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Old 07-14-2016, 09:17 PM   #24
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Re: Anyone else have this happen

OP: get that thing stitched up after a serious cleaning.

Thanks also for posting, safety really is first and foremost.

I wear a face shield and mask when grinding or using a wire wheel on a grinder. I don't have health insurance and a little bit of safety prep is much less expensive than a big doctor bill.

***The post by a forum member about two years ago of how he lost an eye by not wearing safety goggles while wire brushing really made an impression on me. This will have a similar effect, thanks again for posting.
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Old 07-14-2016, 09:23 PM   #25
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Re: Anyone else have this happen

I use angle grinders every day in my job caught myself a few times . a few things I have learned unplug the machine when you change those wheels , cut with the rotation of the machine , use two hands , and throw away those cheap ones with the on off switch spend the extra money and get the paddle switch do not use those on off type unless you hate those fingers . if something happens you cant shut it off fast enough .
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