06-16-2018, 04:16 PM | #1 |
Registered User
Join Date: Mar 2017
Location: Kansas City
Posts: 47
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Fuel Gauge Issues
All, I'm having some fuel gauge issues. Currently, I have a full tank of gas and the fuel gauge stays at 1/4 of a tank. I've done the following and it still isn't working.
1. Replaced sending unit 2. unplugged the wire from the sending unit and the fuel gauge went to full. Plugged it back in and it went back to 1/4. 3. Unplugged the sending unit wire at the fuse box and the fuel gauge went to full. Plugged it back in and it went back to 1/4. What are my next steps to diagnosing this issue? |
06-16-2018, 04:37 PM | #2 | |
The Older Generation
Join Date: Aug 2006
Location: Montezuma, Iowa
Posts: 25,818
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Re: Fuel Gauge Issues
Quote:
Pull the door sill plate at the bottom of the drivers side door opening and check the wires to make sure they are OK. The Dome light wires run under there too, check them also..... LockDoc
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Leon Locksmith, Specializing In Antique Trucks, Automobiles, & Motorcycles (My Dually Pickup Project Thread) http://67-72chevytrucks.com/vboard/s...d.php?t=829820 - |
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06-18-2018, 11:07 AM | #3 |
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Location: Kansas City
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Re: Fuel Gauge Issues
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06-18-2018, 11:10 AM | #4 | |
The Older Generation
Join Date: Aug 2006
Location: Montezuma, Iowa
Posts: 25,818
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Re: Fuel Gauge Issues
Quote:
http://67-72chevytrucks.com/vboard/s...d.php?t=640615 LockDoc
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Leon Locksmith, Specializing In Antique Trucks, Automobiles, & Motorcycles (My Dually Pickup Project Thread) http://67-72chevytrucks.com/vboard/s...d.php?t=829820 - |
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06-18-2018, 11:10 AM | #5 |
Its a Truck Thing......
Join Date: Dec 2004
Location: Sierra Vista, Arizona
Posts: 3,179
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Re: Fuel Gauge Issues
How long did you replace the sending unit. The new ones are known to fail because of bad solder joints which will give you a bad reading. I posted a thread on a plastic float that is a great replacement.
Smitty
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71 C10 283/3SPD Full Resto 71 GMC 1500 Sierra Grande http://67-72chevytrucks.com/vboard/s...d.php?t=518599 70 C10 Suburban Former military GSA truck. 72 Chevy Blazer 4X4, Sloppy Jo, Mountain Climber. Wife says no more trucks. http://67-72chevytrucks.com/vboard/s...d.php?t=707378 72 GMC 1 Ton Motor Home, wife said no more trucks until she saw this one. Gen 3 6.0/4L80E 4.10 http://67-72chevytrucks.com/vboard/s...d.php?t=761110 68 GMC Suburban was 3/4 ton, now 1/2.Wife shook her head 71 C30 Wrecker 71 C20 Scott-Bilt As weird as it gets..BB Cheyenne AC Truck 68 GMC Long Stepside. They keep following me home 69 C30 Former Motor Home, Flat Bed time 70 G20 Red-E-Kamp Conversion "I'm your Boogy Van" |
06-18-2018, 02:11 PM | #6 |
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Join Date: Dec 2009
Location: Rancho Cordova, CA
Posts: 274
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Re: Fuel Gauge Issues
Had the same issue...drove me crazy, try grounding the sending unit.
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06-18-2018, 03:46 PM | #7 |
Registered User
Join Date: Jan 2014
Location: okay.oklahoma
Posts: 41
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Re: Fuel Gauge Issues
I had the same problem with a aftermarket unit I found a NOS unit on ebay no more issues
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06-18-2018, 04:30 PM | #8 |
Registered User
Join Date: Mar 2017
Location: Kansas City
Posts: 47
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Re: Fuel Gauge Issues
Just replaced it this weekend. My next step, after testing wires, is to pull the sending unit back out and test it.
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06-18-2018, 09:13 PM | #9 |
Registered User
Join Date: Nov 2012
Location: canby,oregon
Posts: 356
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Re: Fuel Gauge Issues
Check and make sure the harness is plugged all the way in on the instrument cluster, the circuit runs through there and I have seen issues with that connection with the water temp and fuel guage.
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06-18-2018, 09:47 PM | #10 |
Registered User
Join Date: Apr 2011
Location: Fairview Park, Ohio
Posts: 1,031
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Re: Fuel Gauge Issues
Remove the old sending wire at tank and fuse block. Then Run a temp wire to re sending unit and fuse block marked fuel
Make sure to ground the sending unit. This way you can eliminate it was a wire issue from tank to fuse block. Keep us posted.
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06-19-2018, 11:08 AM | #11 |
Registered User
Join Date: May 2016
Location: Waverly, NE
Posts: 391
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Re: Fuel Gauge Issues
Make sure there is nothing interfering with the movement of the float on the sending unit.
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06-19-2018, 05:31 PM | #12 |
Registered User
Join Date: Mar 2017
Location: Kansas City
Posts: 47
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Re: Fuel Gauge Issues
Thanks for the tip. I'll give it a try next time I work on the truck and let you know. I live in one city and house the truck in another, so I only get to work on it once every few months.
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06-20-2018, 09:11 PM | #13 |
Cluster King
Join Date: Nov 2012
Location: Junction City, OR
Posts: 5,262
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Re: Fuel Gauge Issues
If you have not figured this out yet, remove the resistor from the back of the gauge and ohm it. It should be in the 85-88 ohm range across the poles.
If you get less than that, replace the resistor. I suspect you will only get around 22-25 ohms, if the resistor is bad. This is one of the more typical reasons why a fuel gauge will only reach 1/4 full when the tank is actually full. Typically a ground issue or lack of it will cause the gauge to peg past full (around 3 o-clock position). Truck and Car shop in Orange CA, sells replacement resistors for factory gauges Hope this helps, Tom
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Contact me on all of your gauge cluster needs. I specialize in restoration, repair and parts sales for 67-72 Chevy and GMC trucks. email me at tbonegarris@yahoo.com I am also a dealer for Counterpart for gauge cluster parts only. Also see my facebook page, CG&C |
06-21-2018, 11:33 AM | #14 | |
Registered User
Join Date: Mar 2017
Location: Kansas City
Posts: 47
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Re: Fuel Gauge Issues
Quote:
This is great info and I’ll for sure try it when I get a chance to work on my truck again. I’ll report back if this is the issue. Thanks! |
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