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Old 02-04-2004, 04:50 AM   #1
68 Suburban
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Fuel Lines, 5/16 or 3/8s?

Which size fuel line did out turcks come with?
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Old 02-04-2004, 04:54 AM   #2
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3/8
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Old 02-04-2004, 04:55 AM   #3
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5/16ths for the inlines, 3/8 for v8
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Old 02-04-2004, 05:59 AM   #4
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my 71 had both. 3/8 for fuel supply line from tank and 5/16 going back to the tank for vent. had to change both to 3/8 for the TPI. Jeff.
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Old 02-04-2004, 09:57 AM   #5
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Stelth is right. It depends on which engine it had originally.
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Old 02-04-2004, 11:27 AM   #6
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I've found it depends on the carb. All 4bbl carbed V8's had 3/8, whereas the 307 2bbl had 5/16th. All inlines had 5/16th as well.
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67 Chevy SWB 2WD stepside 350/3 on tree (Pat's)
67 GMC SWB 2WD Fleet 402/auto (Brian's under construction)
67 Chevy 3/4 ton 2WD 402/auto (Business Hauler)
67 Chevy 1 ton dually 2WD 396/4 speed (Former business hauler, Needs TLC)
68 Chevy 1/2 ton Suburban 2WD 250 six/3 on tree (Brian's Needs TLC)
70 Chevy 3/4 ton 4WD 350/4 speed (Pat's - Disguised as a 68 GMC)
71 Chevy SWB stepside (Crushed by tree - parts donor)
72 Chevy 3/4 ton 4WD (Parts donor)
72 Chevy 3/4 ton 4WD Suburban (Parts Donor)
72 GMC 3/4 ton 4WD 292 six/4 speed (Mine - Disguised as a 67 GMC)
81 GMC 4WD Dually Dump Body 350/4 speed (Business Hauler)
82 Camaro Z/28 355/Super T-10 (Pat's toy)
93 Caprice 9C1 (Brian's Cop Car)
02 Toyota Camry (Reliable but a souless steel and plastic hulk)
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Old 02-04-2004, 11:46 AM   #7
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My 2bbl V8 has 5/16...
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Old 02-04-2004, 03:01 PM   #8
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I put 5/16 on mine and I run a 350
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Old 06-27-2025, 06:52 PM   #9
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Re: Fuel Lines, 5/16 or 3/8s?

I’m swapping to a new tank in my i6

It will eventually get a 350 so I’m wondering if I should do the 3/8 sending unit, 3/8 lines now.

However the i6 fuel pump and carb is 5/16”

Am I introducing any pressure issues for now if I do the 3/8” lines up to the fuel pump and 5/16” beyond that to the carb?
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Old 06-27-2025, 06:58 PM   #10
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Re: Fuel Lines, 5/16 or 3/8s?

^ Nope.
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Old 06-28-2025, 02:29 AM   #11
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Re: Fuel Lines, 5/16 or 3/8s?

Quote:
Originally Posted by Luke87gt View Post
I’m swapping to a new tank in my i6

It will eventually get a 350 so I’m wondering if I should do the 3/8 sending unit, 3/8 lines now.

However the i6 fuel pump and carb is 5/16”

Am I introducing any pressure issues for now if I do the 3/8” lines up to the fuel pump and 5/16” beyond that to the carb?
The only issue you'll encounter is the fuel pumps have the same size inlet and outlet - either both are 5/16" or both are 3/8". Run 3/8" line all the way, and install a "reducing adaptor" in the line to the carburetor. While you're at it, Install a 1/4" return back to the tank and install the matching fuel pump and sending unit. The return goes a long way toward preventing vapor lock.
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Old 06-28-2025, 11:07 AM   #12
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Re: Fuel Lines, 5/16 or 3/8s?

It's early and I'm not fully caffeinated yet. If a fuel pump has a return line, will that make it so that the pressure at the carburetor will not increase after the engine shuts off and gets heat soaked? I don't know how that recirc works- is it just a return line, or is there some relief valve?
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Old 06-28-2025, 10:59 PM   #13
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Re: Fuel Lines, 5/16 or 3/8s?

Quote:
Originally Posted by Steeveedee View Post
It's early and I'm not fully caffeinated yet. If a fuel pump has a return line, will that make it so that the pressure at the carburetor will not increase after the engine shuts off and gets heat soaked? I don't know how that recirc works- is it just a return line, or is there some relief valve?
There is no relief valve. By design, the fuel pump is "self regulating". The return port has an orifice in it. The port comes off the same chamber as the discharge port. The orifice serves to meter the amount of fuel returning to the tank. Since the return line is open at the tank end, there is no pressure build in it.. When the engine stops, the pump discharge immediately drops to zero.
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Old 06-29-2025, 12:03 AM   #14
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Re: Fuel Lines, 5/16 or 3/8s?

Quote:
Originally Posted by RustyPile View Post
There is no relief valve. By design, the fuel pump is "self regulating". The return port has an orifice in it. The port comes off the same chamber as the discharge port. The orifice serves to meter the amount of fuel returning to the tank. Since the return line is open at the tank end, there is no pressure build in it.. When the engine stops, the pump discharge immediately drops to zero.
Thanks for this information. I did a little looking around but hadn't found it.
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