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Old 11-04-2024, 11:53 PM   #151
pjmoreland
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

Painted the perches
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Old 11-04-2024, 11:57 PM   #152
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

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Welded new perches onto the rear axle this evening. Decided to set them at the stock angle since my suspension is at stock height.
Very nice welds.
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Old 11-05-2024, 12:39 AM   #153
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

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Very nice welds.
Some of them look better than others, and naturally I chose the nicest one for the photo.
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Old 11-05-2024, 05:56 AM   #154
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

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Some of them look better than others, and naturally I chose the nicest one for the photo.
I can't weld at all. Wish I did.
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Old 11-05-2024, 09:58 AM   #155
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

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Some of them look better than others, and naturally I chose the nicest one for the photo.
Nice work cleaning that rearend up. I'm guessing your least aesthetic weld was 1000x better than the booger welds you have ground off that truck.

Love the consistent progress you're making.
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Old 11-05-2024, 10:55 AM   #156
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

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Nice work cleaning that rearend up. I'm guessing your least aesthetic weld was 1000x better than the booger welds you have ground off that truck.

Love the consistent progress you're making.
Thank you. I'm looking forward to having the rear end back in place.
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Old 11-06-2024, 12:34 AM   #157
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

Installed the front carrier and pinion bearings. Thankfully, my wife is entertained when I "cook" car parts.
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Old 11-08-2024, 12:12 AM   #158
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

Cleaned up the rear leaf springs and u-bolts with a wire wheel and then painted them. It appears that there is a GMC logo on the u-bolt saddles.
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Old 11-08-2024, 12:13 AM   #159
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

U-bolts and retainers
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Old 11-08-2024, 08:22 AM   #160
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Lightbulb Re: 1971 K10 Stepside - Getting a Roller Roadworthy

3824491 dates back to model year 1963 and was used through 1972.
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Old 11-08-2024, 10:38 AM   #161
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

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3824491 dates back to model year 1963 and was used through 1972.
Interesting. I did a search on the part number, and I saw a thread that says these cast pieces like to break in half. I'll take my chances for now, but I should probably replace them eventually.
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Old 11-08-2024, 01:16 PM   #162
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Wink Re: 1971 K10 Stepside - Getting a Roller Roadworthy

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Interesting. I did a search on the part number, and I saw a thread that says these cast pieces like to break in half. I'll take my chances for now, but I should probably replace them eventually.
Yes, I have broken one. When tightening them, you must tighten slowly and evenly or they will easily break. My donor Blazer supplied another one for the project. 1967-68 trucks did not use these.
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1970 K/5 Blazer CST 4WD, Medium Bronze, 93k ACT. miles, 350, 4 speed, rear positraction, 16.5" x 8.25" HD wheel option, tilt, tach, vacuum, AM/FM, manual throttle...Dad ordered and purchased new 4/70. Currently frame off restoration finally getting close to completion..

1972 Cheyenne Super 20 2WD, DK Blue/White, 90K ACT. miles, 402, TH400, 4.10 open, tilt, tach, vacuum, A/C, AM/FM, manual throttle.. A mostly original paint never rusted Texas survivor...

2017 Sierra 1500 SLT 4WD, Black, 45k miles, 5.3, 6L80E, 3.42 LS, 20" polished wheels, everything but moonroof and 6.2...

2019 Canyon SLT 4WD, White, 62k miles, 3.6, 8L45, 3.23 LS, 18" wheels
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Old 11-09-2024, 12:28 AM   #163
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

Reattached the rear axle to the leaf springs.
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Old 11-10-2024, 01:48 AM   #164
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

Spent some time working on the front axle today. Cleaned some rust out od the inside of the housing. Gave the outside a quick cleaning with a wire wheel and sprayed some paint on it. There was a decent sized dent in the diff cover that I straightened out using the Hydraulic press. That cover is thick.
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Old 11-10-2024, 01:49 AM   #165
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

More photos
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Old 11-10-2024, 01:52 AM   #166
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

Also cleaned up and painted the rear brake components with high-temp paint.
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Old 11-10-2024, 04:12 AM   #167
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

Dude, you're an Artist. You sculpt Chevy Trucks out of rusty steel.
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Old 11-10-2024, 08:06 AM   #168
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

Nice work on rebuilding those differentials Patrick !!!
I just completed doing both of mine and it's a lot, but you made it look quick & easy...
Amazing progress !!! Keep it going.
Gary
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Old 11-10-2024, 10:49 AM   #169
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

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Dude, you're an Artist. You sculpt Chevy Trucks out of rusty steel.
I have this special tool that transfers the rust from the truck to my face.
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Old 11-10-2024, 10:53 AM   #170
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

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Nice work on rebuilding those differentials Patrick !!!
I just completed doing both of mine and it's a lot, but you made it look quick & easy...
Amazing progress !!! Keep it going.
Gary
The way the shims go behind the bearings on this Dana 44 looks like a real pain compared to a 12-bolt. It would be nice if everything is still in spec using the same shims, but I doubt I'll be that lucky.
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Old 11-10-2024, 08:31 PM   #171
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

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I have this special tool that transfers the rust from the truck to my face.
I have a similar relationship with Gear Lube.

Seriously -- wear safety glasses.
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Old 11-13-2024, 12:45 AM   #172
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

It's chilly outside this evening, so I wasn't very excited to be out there laying on the asphalt, but I went ahead and did it anyway. Got the front differential reassembled. The pinion preload and the carrier backlash are good. The carrier preload is good and tight. The gear pattern could be better, but I can tell that it matches the wear marks on the teeth, so I'm not going to mess with it. It feels smooth when rotated.
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Old 11-13-2024, 12:47 AM   #173
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

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Old 11-13-2024, 12:48 AM   #174
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

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Old 11-13-2024, 07:22 AM   #175
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Re: 1971 K10 Stepside - Getting a Roller Roadworthy

Those shims are a PITA... I honed out a set of bearings & races to a slip fit to mock-up the gear pattern. I was changing the gear ratio so the shims were totally different. It was still a PITA.

Good looking work.
Gary
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